DIY Packraft

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    • Heat-Sealing
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    • Instructions – 2-Person Kits
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    • Instructions – Skeena & Telkwa Kits
    • Instructions – Ultralight Kits
    • Roll-Top Drybag Kit
    • TIZIP Zipper Installation
    • Attachment Points & Tie-Downs
    • Top-Up Valve Installation
    • Thigh Straps Installation
    • Back Band Assembly & Installation
    • Boston Valve Installation
    • Inflation Bag Kit Assembly Instructions
    • Packraft Fishing Rod Holder
    • Find & Repair Leaks
    • Spray Skirt Assembly
    • Spray Deck Assembly
    • Heat Sealing Iron Modifications
    • Pack, Carry, and Store a Packraft
    • Instructions – V3 Kits
    • Instructions – V2 Kits
      • Overview
      • Step 0.5 – Practice Heat Sealing
      • Step 1: Joining Tube Pieces to Floor
      • Step 2: Joining Tube Pieces Together
      • Step 3: Join Completed Tubes to Floor
      • Step 4: Double-Layer Floor or Joint Reinforcement
      • Step 5: Installing a Boston Valve
      • Step 6: Center Seams (last step!)
      • Making an Inflatable Floor
  • Blog
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    • 2025
      • MasterSeal Zippers in Stock
      • Introducing the Skeena XL
      • Tariffs on DIY Packrafts?
      • New Spray Deck Option
      • Removable Spray Deck
      • Iron Modifications
      • Off-Grid Heat Sealing Irons
    • 2024
      • Postal Strike Ended (updated)
      • Postal Strike – Good News
      • FedEx & Purolator Shipping Available
      • How to Buy a Gift Card
      • Fabric For Sale
      • Back Band Assembly Instructions
      • Backband Attach Point How-To
      • Slotted Attachment Point Video
      • Price Reductions!
      • Thigh Straps Available Now
      • Inflation Bag or Electric Pump?
      • Opie’s 2-Person Packraft Build Report
      • New Inflation Bag Assembly Instructions
      • New Heat Sealing Iron
      • Zach Schiada’s Telkwa Build Report
      • Video: The Fabrics
      • The first orange DIY Packraft
      • Inflation Bag Boston Valve Adapter
    • 2023
      • $200 DIY Packraft Coupon at Charity Auction
      • Beautiful New Packraft Fabric Colors
      • Replacement Spray Deck Stiffener
      • New Heat Sealing Video
      • Packrafting Safety
      • New Type of Airtight Zipper
      • Drybag Kits Now Available
      • Heat Sealing Forms For Sale
      • Bikerafting Gear & Tips
      • Customer Tips & Build Reports
      • New Payment Methods
      • Save $20 on a Skeena Kit
      • New Year, New Packraft Models?
    • 2022
      • All Kits are In Stock
      • Fabric Update (Dec. 13)
      • Hurry! $200 DIY Packraft Coupon Charity Auction
      • Ultralight Packraft Kits In Stock
      • An Online Packrafting Course
      • First Fabric Shipment Arrived!
      • Fabric Status Update
      • Packraft Trip Video
      • Pre-Orders Available
      • Packraft Kit Pre-Orders?
    • 2021
      • Only a Few Kits Left
      • State of Emergency – Possible Shipping Delay
      • $200 DIY Packraft Coupon Charity Auction
      • Customer Build Report
      • Current Order Processing Times (updated)
      • How to Modify Your Order
      • Packraft Kit Availability Update
      • Online Packrafting Clinic
    • 2020
      • My Month-Long Packrafting Trip
      • Get Email Updates
      • I’m Back/Fabric Delay
      • Now Closed Until September
      • Today: Last Day to Shop ’til September
      • July 9: Last Call for Kits
      • Packraft Camping Video
      • DIY Packraft Closed for ~August
      • Video: How to Roll, Carry, and Store a Packraft
      • Packrafting Paddles & PFDs
      • Pandemic Update/FAQ
      • Bulk Fabric Sales Suspended
      • Notice: Colored Seats
      • Postal Service Suspended to 60 Countries
      • Coronavirus & DIY Packraft
      • New Packraft Floor Fabric
      • Ken’s DIY Packraft Fleet & Telkwa Build Report
    • 2019
      • How to Choose a Packraft (not just DIY)
      • $200 Coupon in Online Charity Auction
      • Backcountry Meal Planning
      • Spray Deck & Spray Skirt
      • A DIY Packraft Logo?
      • Book Review: Packrafting, by Molly Absolon
      • Book Review: A Long Trek Home
      • Convert a Kayak Paddle to a Packraft Paddle & Trekking Pole
      • The Perfect Ultralight Packrafting Water Shoe
      • Packraft Weight Capacity
      • First Look: Skeena
      • Website Redesign in Progress
      • New Video: Iron Temperature & Timing
      • Iron Modification Video
      • Success! New packrafts tested.
      • Surprise: Another New DIY Packraft Model
      • The Silicone Roller: my new favorite tool
      • Packraft Fishing Rod Holder
      • More 2-Person DIY Packraft Pictures
      • First Look: Updated 2-Person DIY Packraft
      • Ken’s DIY Packraft Build Report
      • The Online Review Economy
    • 2018
      • New Ultralight DIY Packraft – First Look
      • Two new fabrics in the shop
      • 14 Day Alaska Group Trip
      • Travel Notice: August 10-24
      • Tim’s Pontoon Kayak, Version 2
      • Tie-Down Video Posted
      • Convertible Spray Deck
      • Packrafting Events, 2018
      • Privacy
      • Camouflage Fabric in Stock
      • Website Speed Maintenance
      • Book Review: The Wilderness Paddler’s Handbook
      • Inflation Bag Video
      • New Seat Construction Video
      • FAQ Reorganized, New Content
      • Zippers & Green Fabric Back In Stock
      • Backordered Products Resupply Timing Estimates
      • New V3 Assembly Video (password protected)
      • Heat Sealable Boston Valves in Stock
      • Backordered Products Resupply Timing Estimates
      • Iron Modifications (more Forum gold)
      • Whitewater Fittings, a Packraft “Trailer,” and More
      • Back from Vacation
    • 2017
      • New Paddling Video
      • The DIY Packraft Kit Tester program
      • Holiday Notice
      • A Few New Videos
      • Another Improved Tie-Down
      • Bruce’s Voyageur 2-Person DIY Packraft – First Float!
      • Overseas? Save money by using a “freight forwarder”
      • V3 Kits Now Shipping!
      • How Fast is a Packraft?
      • V3 DIY Packrafts will start shipping early October
      • Lightweight Fishing Float Tube
      • More photos of the new V3 DIY Packraft
      • Paddling the V3 DIY Packraft
      • First Pictures of the new V3 DIY Packraft
      • Inflation bag kit instructions posted
      • New DIY Packraft Design Available Soon (and a small rant)
      • Inflation Bag Now Available as a Kit
      • New Seat Kit Instructions Posted
      • Review: Model Airplane Heat Sealing Irons
      • Quick review: New 40D Ripstop Fabric
      • Two New Fabrics Added to Shop
      • Fabric is Here! Actually and in Reality!
      • Fabric Shipment Update
      • Good News/Bad News
      • A Few Photos
      • 10% off Coupon Code for Group Orders
      • Another Fabric Shipment Update
      • New Shipping Options, Free Shipping Code
      • Now Using “Stripe” and Supporting Multiple Currencies in the Shop
      • Forum Spam – Private Messaging Disabled
      • Another *%#@ Fabric Delay!
      • Airtight zippers are back in stock
      • Time-Lapse Video of DIY Packraft Construction
      • Alternative lightweight inflation valves
      • Fabric Shipment Update 4
      • Fabric Shipment Update 3
      • Spray Deck Plans (V2)
      • New Fabric Update 2
      • Update: New Fabric
      • DIY 5-Piece Carbon Paddle
      • Inflatable Floor Guidelines
      • Improved Top-Up Valves in Stock
      • Tim’s Pontoon Boat
      • A few Multi-Color Kits Left (until resupply)
      • Field Repair Tape added to Shop
      • New Spray Deck (Pictures!)
      • Crowd Sourcing Green
      • Aquaseal and Seam Grip added to Shop
      • New Option: Self-Bailing and/or Inflatable Floor
      • Video – Finding & Fixing Leaks
      • Photos – Vancouver Island Paddling
      • TIZIP Airtight Zippers now in Stock
      • Video – Tomi testing his new DIY Packraft
    • 2016
      • Airtight zipper installation instructions posted
      • New Forum Added to Site!
      • Kit Instructions Finished!
      • New How-To Video
      • Second Instruction Video for Kits
      • Review: $25 Heat-Sealing Iron
      • Making Tie-Downs: Instructions Posted
      • Airtight Zippers Pre-Order Sale!
      • “Whitewater” Packrafting – Just for Fun
      • First Instruction Video for Kits
      • Colour Choosing
      • Video Showing How Plans & Kits Work
      • Fabric Comparison Video
      • New Plans Shipping Now
      • Update on Fabric, Kits, New Valves
      • Punctures, Leaks, & Repairs
      • Fabrics Coming to the Shop (Updated August 23)
      • Google Translate & a DIY carbon fiber paddle
      • Follow DIY Packraft on Instagram
      • Alpine Paddling
      • Inflation Bag
      • DIY Heat Sealing Iron
      • The DIY Packraft World Map
      • New Seat Design
      • New Facebook Page
      • Yellow Packraft Finished!
      • New Larger Packraft Plans!
      • Buoyant and Stable!
      • New How-To Video Posted: Joining Curved Seams
      • New How-To Video: Joining Side Pieces
      • Lake Paddling & 2-Person Test Video
      • New Video Up – Tracing and Cutting Your Fabric
      • Plans Available Now
      • DIY Packraft intro Video
      • 813 grams (1.79 pounds)!
      • DIY Packraft Pictures and Details
      • Plans Available Soon
      • Update
    • 2015
      • Coming in 2016!
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Activity

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  • Profile picture of Steven Walker

    Steven Walker became a registered member 6 years, 8 months ago

    Steven Walker

    @stevenwalker

    View Profile
  • Profile picture of dlipter

    dlipter became a registered member 6 years, 8 months ago

    dlipter

    @dlipter

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  • Profile picture of Matthew

    Matthew became a registered member 6 years, 9 months ago

    Matthew

    @mokopo

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  • Profile picture of vikebo

    vikebo replied to the topic Snow, sun, water packraft and some swimming in the forum DIY Packrafts 6 years, 9 months ago

    It was a fun experience and I think your kit is a great product, so I thought I’d share the story.

    The schnozzle bag works ok with an adapter. At the moment the adapter is a tiny bit loose on the bag and a bit too hard to remove from the red press-fit valve. Small adjustments to the dimensions would fix this. Making it from white POM was probably…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 6 years, 9 months ago

    For about $10 you can have a shiny new roller like this one.

    When heat sealing TPU coated fabrics together, it’s important to apply pressure to the fabric as it cools, otherwise it tends to buckle and lift […]

    • Profile picture of naas
      naas replied 6 years, 9 months ago

      YES, this works even better in combination with a hot air soldering station:
      https://www.banggood.com/858D-220V-Hot-Air-Soldering-Rework-Station-Handle-Handle-Stand3-Nozzles-p-1129100.html?rmmds=buy&cur_warehouse=CN

      • Profile picture of Matt (Admin)
        Matt (Admin) replied 6 years, 9 months ago

        That’s the same one I bought! It does a good job of sealing the fabrics together quickly, but so far I haven’t figured out how to use it without melting too much TPU, so I haven’t incorporated it into my workflow. Do you have any advice on which settings to use?

        • Profile picture of Lyn St George
          Lyn St George replied 6 years, 8 months ago

          I also have an 858D – squeeze a nozzle down to make a slot around 24mm wide. The air flow is quite low, so if it’s used at 220C or so the heat will spread out too much. Wind the temp up to 300 or more (even 400) and roll at a speed to suit and it will melt only the target you want. A bit like quickly searing a steak, rather than slowly cooking it right through.

        • Profile picture of naas
          naas replied 6 years, 8 months ago

          we made a video about it:

          • Profile picture of Matt (Admin)
            Matt (Admin) replied 6 years, 8 months ago

            Thanks for making the video! I have been trying to direct the air between the fabric layers (the way an industrial hot air welder does), but I don’t have enough hands to hold everything. Your method is much simpler – I will try it!

            • Profile picture of naas
              naas replied 6 years, 8 months ago

              yes, you still need both hands to do it, so everything mustbe fixed in place by tape before you begin welding

          • Profile picture of jlrose09
            jlrose09 replied 6 years, 7 months ago

            Hey Naas,

            What’s the strategy for the middle of the tubes? I imagine it’s tough getting the roller and the air gun to the center of the tube portions. Also, did you start sealing from the middle out, or did you start from one end with the pieces taped. How are you protecting the TPU in the middle on the floor and on the pieces adjacent to the seams or have you found it’s not much of a problem?

          • Profile picture of jlrose09
            jlrose09 replied 6 years, 7 months ago

            Also, I’ve been trying your method on some scraps, and found (at least according to the what sealing methods page) that my welds when pulled apart have the tpu all come off in one sheet on one side of the fabric. I also can’t seem to tell the difference between a strong weld and a weak weld until I pull them apart (they all look properly sealed until I rip them apart and the tpu all sheds off on one side). What do you guys think? Is the blower too hot? I’m wondering if the table beneath the blower is making the tpu on the bottom side not heat up enough and it’s therefor not welding properly. Thoughts? Matt have you dabbled with this method yet?

            • Profile picture of Matt (Admin)
              Matt (Admin) replied 6 years, 7 months ago

              I’ve played with it a bit, but not to the point where I’m comfortable using it. I think the keys are to apply heat equally and evenly to both pieces of fabric and to not overheat them, and I find all of those things challenging.

              • Profile picture of jlrose09
                jlrose09 replied 6 years, 7 months ago

                Yeah, after a few hours of using it, that seemed to be my impression. In addition to welding irregularly (I think 1/8 worked properly), my iron shit the proverbial bed and wouldn’t get hot the second time I fired it up, so maybe an additional demerit. It’s being returned (which was fairly easy thanks to Amazon).

                I ordered a coverite black baron (the last one I could find on ebay) and they shipped it to my address from 7 years ago (that was my fault) so I’m without a backup for the time being. I will now probably try the leather iron you recommended, but they still take a few weeks. I’d say the hardest part of this process thus far is finding a proper tool to use… Anyway, back to tool shopping…

    • Profile picture of naas
      naas replied 6 years, 9 months ago

      YES, this works even better in combination with a hot air soldering station:
      https://www.banggood.com/858D-220V-Hot-Air-Soldering-Rework-Station-Handle-Handle-Stand3-Nozzles-p-1129100.html?rmmds=buy&cur_warehouse=CN

    • Profile picture of Matt (Admin)
      Matt (Admin) replied 6 years, 7 months ago

      See the link in the first comment above.

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Snow, sun, water packraft and some swimming in the forum DIY Packrafts 6 years, 9 months ago

    Thanks for the great story of your maiden voyage!

    How do you like the red press-fit valve and Schnozzle combination? Does it take too long to deflate with the single valve?

    In the newer kits I’ve replaced the beach ball-style seat valve with a top-up valve, and that fixes the unexpected deflation issue. If you switch to a red valve, please tell…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic First test, whitewater in the forum DIY Packrafts 6 years, 9 months ago

    Very nice! 🙂

  • Profile picture of Justin

    Justin replied to the topic New users say "Hi" here to prove you are not a Spam Bot in the forum DIY Packrafts 6 years, 9 months ago

    Do not believe I am a robot.

  • Profile picture of vikebo

    vikebo started the topic Snow, sun, water packraft and some swimming in the forum DIY Packrafts 6 years, 9 months ago

    Second test, this time on a river instead of snow.

    Bought the 120 cm V3 in August and finished about a third of it at the time. I got a dog a few weeks ago and decided to finish the packraft so we can use it during the summer. The build went fine, but the last center seam and L2 – L3 were a bit tricky. Decided to use the flatter red valves…[Read more]

  • Profile picture of vikebo

    vikebo started the topic First test, whitewater in the forum DIY Packrafts 6 years, 9 months ago

    First test last Friday (beyond the garden) of my recently finished 120 cm V3 packraft in Norway. Too late in the afternoon to try it on more liquid water, but fun to try it on the snow in a small hill with Milo.

     

    Well, the water is white

     

     

  • Profile picture of vikebo

    vikebo became a registered member 6 years, 9 months ago

    vikebo

    @vikebo

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  • Profile picture of Justin Spurrier

    Justin Spurrier started the topic Design Tips and Tricks in the forum DIY Packrafts 6 years, 9 months ago

    Hello,

    I am trying to design a raft from scratch. I have ran into some road blocks when it comes to designing the bow and stern. Especially when I try to design a increasing tube diameter or try to utilize shapes other than cylinderical with a miter style joint. Any pointers or references that people have done to design projects?

  • Profile picture of miloo

    miloo replied to the topic New users say "Hi" here to prove you are not a Spam Bot in the forum DIY Packrafts 6 years, 9 months ago

    Hello everybody 🙂

  • Profile picture of miloo

    miloo became a registered member 6 years, 9 months ago

    miloo

    @miloo

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  • Profile picture of gustav.kraft

    gustav.kraft started the topic DIY Inflatable PFD (Life jacket) in the forum DIY Packrafts 6 years, 9 months ago

    Hi,

    Started looking for other gear to make while the ice still prevents me from launching my raft. Next on the wish list is a PFD, but I don’t want a bulky or heavy one, so inflatable with a similar design as the seat is what I’m thinking.

    Closest to something you can buy is this:…[Read more]

  • Profile picture of Tuomas

    Tuomas replied to the topic New users say "Hi" here to prove you are not a Spam Bot in the forum DIY Packrafts 6 years, 9 months ago

    Hi to all and greetings from Finland!

    I just got my V3 kits. I’m psyched up waiting that my heat sealing iron will arrive from Aliexpress.

     

  • Profile picture of Tuomas

    Tuomas became a registered member 6 years, 9 months ago

    Tuomas

    @tuomas

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  • Profile picture of Justin

    Justin became a registered member 6 years, 9 months ago

    Justin

    @flyingshocker

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  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 6 years, 10 months ago

    Update: Gustav’s detailed fabrication instructions are posted here!

    If you’ve ever tried fishing from a packraft, you know that it’s nearly impossible to hold a fishing rod and paddle at the same time. Gustav […]

    • Profile picture of sldrose
      sldrose replied 6 years ago

      Very creative, i like it!

  • Profile picture of gustav.kraft

    gustav.kraft replied to the topic Rod holder insert in the forum DIY Packrafts 6 years, 10 months ago

    Thanks!

    I think I will make the next one within a couple of weeks if I can find the time. I will take some better pictures of the process and add some measurements

    /G

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