DIY Packraft

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    • Heat-Sealing
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    • Instructions – 2-Person Kits
    • Instructions – Atlin Kits
    • Instructions – Skeena & Telkwa Kits
    • Instructions – Ultralight Kits
    • Roll-Top Drybag Kit
    • TIZIP Zipper Installation
    • Attachment Points & Tie-Downs
    • Top-Up Valve Installation
    • Thigh Straps Installation
    • Back Band Assembly & Installation
    • Boston Valve Installation
    • Inflation Bag Kit Assembly Instructions
    • Packraft Fishing Rod Holder
    • Find & Repair Leaks
    • Spray Skirt Assembly
    • Spray Deck Assembly
    • Heat Sealing Iron Modifications
    • Pack, Carry, and Store a Packraft
    • Instructions – V3 Kits
    • Instructions – V2 Kits
      • Overview
      • Step 0.5 – Practice Heat Sealing
      • Step 1: Joining Tube Pieces to Floor
      • Step 2: Joining Tube Pieces Together
      • Step 3: Join Completed Tubes to Floor
      • Step 4: Double-Layer Floor or Joint Reinforcement
      • Step 5: Installing a Boston Valve
      • Step 6: Center Seams (last step!)
      • Making an Inflatable Floor
  • Blog
    • All
    • 2025
      • MasterSeal Zippers in Stock
      • Introducing the Skeena XL
      • Tariffs on DIY Packrafts?
      • New Spray Deck Option
      • Removable Spray Deck
      • Iron Modifications
      • Off-Grid Heat Sealing Irons
    • 2024
      • Postal Strike Ended (updated)
      • Postal Strike – Good News
      • FedEx & Purolator Shipping Available
      • How to Buy a Gift Card
      • Fabric For Sale
      • Back Band Assembly Instructions
      • Backband Attach Point How-To
      • Slotted Attachment Point Video
      • Price Reductions!
      • Thigh Straps Available Now
      • Inflation Bag or Electric Pump?
      • Opie’s 2-Person Packraft Build Report
      • New Inflation Bag Assembly Instructions
      • New Heat Sealing Iron
      • Zach Schiada’s Telkwa Build Report
      • Video: The Fabrics
      • The first orange DIY Packraft
      • Inflation Bag Boston Valve Adapter
    • 2023
      • $200 DIY Packraft Coupon at Charity Auction
      • Beautiful New Packraft Fabric Colors
      • Replacement Spray Deck Stiffener
      • New Heat Sealing Video
      • Packrafting Safety
      • New Type of Airtight Zipper
      • Drybag Kits Now Available
      • Heat Sealing Forms For Sale
      • Bikerafting Gear & Tips
      • Customer Tips & Build Reports
      • New Payment Methods
      • Save $20 on a Skeena Kit
      • New Year, New Packraft Models?
    • 2022
      • All Kits are In Stock
      • Fabric Update (Dec. 13)
      • Hurry! $200 DIY Packraft Coupon Charity Auction
      • Ultralight Packraft Kits In Stock
      • An Online Packrafting Course
      • First Fabric Shipment Arrived!
      • Fabric Status Update
      • Packraft Trip Video
      • Pre-Orders Available
      • Packraft Kit Pre-Orders?
    • 2021
      • Only a Few Kits Left
      • State of Emergency – Possible Shipping Delay
      • $200 DIY Packraft Coupon Charity Auction
      • Customer Build Report
      • Current Order Processing Times (updated)
      • How to Modify Your Order
      • Packraft Kit Availability Update
      • Online Packrafting Clinic
    • 2020
      • My Month-Long Packrafting Trip
      • Get Email Updates
      • I’m Back/Fabric Delay
      • Now Closed Until September
      • Today: Last Day to Shop ’til September
      • July 9: Last Call for Kits
      • Packraft Camping Video
      • DIY Packraft Closed for ~August
      • Video: How to Roll, Carry, and Store a Packraft
      • Packrafting Paddles & PFDs
      • Pandemic Update/FAQ
      • Bulk Fabric Sales Suspended
      • Notice: Colored Seats
      • Postal Service Suspended to 60 Countries
      • Coronavirus & DIY Packraft
      • New Packraft Floor Fabric
      • Ken’s DIY Packraft Fleet & Telkwa Build Report
    • 2019
      • How to Choose a Packraft (not just DIY)
      • $200 Coupon in Online Charity Auction
      • Backcountry Meal Planning
      • Spray Deck & Spray Skirt
      • A DIY Packraft Logo?
      • Book Review: Packrafting, by Molly Absolon
      • Book Review: A Long Trek Home
      • Convert a Kayak Paddle to a Packraft Paddle & Trekking Pole
      • The Perfect Ultralight Packrafting Water Shoe
      • Packraft Weight Capacity
      • First Look: Skeena
      • Website Redesign in Progress
      • New Video: Iron Temperature & Timing
      • Iron Modification Video
      • Success! New packrafts tested.
      • Surprise: Another New DIY Packraft Model
      • The Silicone Roller: my new favorite tool
      • Packraft Fishing Rod Holder
      • More 2-Person DIY Packraft Pictures
      • First Look: Updated 2-Person DIY Packraft
      • Ken’s DIY Packraft Build Report
      • The Online Review Economy
    • 2018
      • New Ultralight DIY Packraft – First Look
      • Two new fabrics in the shop
      • 14 Day Alaska Group Trip
      • Travel Notice: August 10-24
      • Tim’s Pontoon Kayak, Version 2
      • Tie-Down Video Posted
      • Convertible Spray Deck
      • Packrafting Events, 2018
      • Privacy
      • Camouflage Fabric in Stock
      • Website Speed Maintenance
      • Book Review: The Wilderness Paddler’s Handbook
      • Inflation Bag Video
      • New Seat Construction Video
      • FAQ Reorganized, New Content
      • Zippers & Green Fabric Back In Stock
      • Backordered Products Resupply Timing Estimates
      • New V3 Assembly Video (password protected)
      • Heat Sealable Boston Valves in Stock
      • Backordered Products Resupply Timing Estimates
      • Iron Modifications (more Forum gold)
      • Whitewater Fittings, a Packraft “Trailer,” and More
      • Back from Vacation
    • 2017
      • New Paddling Video
      • The DIY Packraft Kit Tester program
      • Holiday Notice
      • A Few New Videos
      • Another Improved Tie-Down
      • Bruce’s Voyageur 2-Person DIY Packraft – First Float!
      • Overseas? Save money by using a “freight forwarder”
      • V3 Kits Now Shipping!
      • How Fast is a Packraft?
      • V3 DIY Packrafts will start shipping early October
      • Lightweight Fishing Float Tube
      • More photos of the new V3 DIY Packraft
      • Paddling the V3 DIY Packraft
      • First Pictures of the new V3 DIY Packraft
      • Inflation bag kit instructions posted
      • New DIY Packraft Design Available Soon (and a small rant)
      • Inflation Bag Now Available as a Kit
      • New Seat Kit Instructions Posted
      • Review: Model Airplane Heat Sealing Irons
      • Quick review: New 40D Ripstop Fabric
      • Two New Fabrics Added to Shop
      • Fabric is Here! Actually and in Reality!
      • Fabric Shipment Update
      • Good News/Bad News
      • A Few Photos
      • 10% off Coupon Code for Group Orders
      • Another Fabric Shipment Update
      • New Shipping Options, Free Shipping Code
      • Now Using “Stripe” and Supporting Multiple Currencies in the Shop
      • Forum Spam – Private Messaging Disabled
      • Another *%#@ Fabric Delay!
      • Airtight zippers are back in stock
      • Time-Lapse Video of DIY Packraft Construction
      • Alternative lightweight inflation valves
      • Fabric Shipment Update 4
      • Fabric Shipment Update 3
      • Spray Deck Plans (V2)
      • New Fabric Update 2
      • Update: New Fabric
      • DIY 5-Piece Carbon Paddle
      • Inflatable Floor Guidelines
      • Improved Top-Up Valves in Stock
      • Tim’s Pontoon Boat
      • A few Multi-Color Kits Left (until resupply)
      • Field Repair Tape added to Shop
      • New Spray Deck (Pictures!)
      • Crowd Sourcing Green
      • Aquaseal and Seam Grip added to Shop
      • New Option: Self-Bailing and/or Inflatable Floor
      • Video – Finding & Fixing Leaks
      • Photos – Vancouver Island Paddling
      • TIZIP Airtight Zippers now in Stock
      • Video – Tomi testing his new DIY Packraft
    • 2016
      • Airtight zipper installation instructions posted
      • New Forum Added to Site!
      • Kit Instructions Finished!
      • New How-To Video
      • Second Instruction Video for Kits
      • Review: $25 Heat-Sealing Iron
      • Making Tie-Downs: Instructions Posted
      • Airtight Zippers Pre-Order Sale!
      • “Whitewater” Packrafting – Just for Fun
      • First Instruction Video for Kits
      • Colour Choosing
      • Video Showing How Plans & Kits Work
      • Fabric Comparison Video
      • New Plans Shipping Now
      • Update on Fabric, Kits, New Valves
      • Punctures, Leaks, & Repairs
      • Fabrics Coming to the Shop (Updated August 23)
      • Google Translate & a DIY carbon fiber paddle
      • Follow DIY Packraft on Instagram
      • Alpine Paddling
      • Inflation Bag
      • DIY Heat Sealing Iron
      • The DIY Packraft World Map
      • New Seat Design
      • New Facebook Page
      • Yellow Packraft Finished!
      • New Larger Packraft Plans!
      • Buoyant and Stable!
      • New How-To Video Posted: Joining Curved Seams
      • New How-To Video: Joining Side Pieces
      • Lake Paddling & 2-Person Test Video
      • New Video Up – Tracing and Cutting Your Fabric
      • Plans Available Now
      • DIY Packraft intro Video
      • 813 grams (1.79 pounds)!
      • DIY Packraft Pictures and Details
      • Plans Available Soon
      • Update
    • 2015
      • Coming in 2016!
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Activity

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  • Profile picture of Aaron

    Aaron replied to the topic New users say "Hi" here to prove you are not a Spam Bot in the forum DIY Packrafts 5 years, 10 months ago

    Hi!

    Received my kit a couple weeks ago so I’m just practicing right now. I’ll begin building soon and will be taking it out to Montana in August!

    -Aaron

  • Profile picture of harald

    harald replied to the topic Valve hack in the forum DIY Packrafts 5 years, 10 months ago

    There’s a Russian packraft boutique who uses this valve hack on their packrafts:https://www.birdypackraft.com/. There’s actually a lot of packrafting going on in Russia, if you know how to use Google translate or Deepl. Personally, I don’t like the Boston valve much. Its too bulky and too protruding. I would go for a bottle cap opening for bag…[Read more]

  • Profile picture of sgillf

    sgillf became a registered member 5 years, 10 months ago

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  • Profile picture of EdLou

    EdLou became a registered member 5 years, 10 months ago

    EdLou

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  • Profile picture of dirk

    dirk replied to the topic New users say "Hi" here to prove you are not a Spam Bot in the forum DIY Packrafts 5 years, 10 months ago

    Hi I’m Dirk UK

    I wonder if anyone has benefited from utilising a metal surface under

    heat welds where possible to get tpu as hot as possible

    I’ve used light saws (teeth taped)and a brass door plate

    Wish I had known earlier for to achieve better joins

  • Profile picture of dirk

    dirk became a registered member 5 years, 10 months ago

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  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 5 years, 10 months ago

    Due to a shortage of black fabric, all packraft seat parts will be made from colored fabric until further notice. I will use the same color as the packraft’s tubes or a complementary color, depending on […]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Pure TPU as adhesive in the forum DIY Packrafts 5 years, 10 months ago

    Interesting! I got some samples of TPU sheets too, but I haven’t had time to experiment with them yet. In a way, it’s a “solution in search of a problem,” but when we find that problem it will be an elegant fix. A higher melting temperature will make it difficult to use though.

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 5 years, 10 months ago

    Yeah, I apply the Seam Grip to the TPU side (shiny outside) of the fabric in spots like that if they’re somewhere that will be noticeable on the inflated packraft. If it’s somewhere hidden, like near where the tube meets the floor on the inside of the packraft, I apply it to the inside of the tube. Cheers!

  • Profile picture of LisaRisa

    LisaRisa replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 5 years, 10 months ago

    Repairing damaged TPU /Seam grip sealant adhesive question

    A few times my iron has came too close along the yellow fabric when for example doing the seam stripes.   So little scuffs /damage that might effect the durability.  If I add seam grip to these spots won’t it stain it ?  Is there a way to fix these little blemishes/damaged area wit…[Read more]

  • Profile picture of harald

    harald replied to the topic Pure TPU as adhesive in the forum DIY Packrafts 5 years, 10 months ago

    I got a sample of a transparent TPU sheet from a German shop: https://www.diekleinewerft.de/TPU-Folie-152cm-breit-038mm-dick-semitransaprent

    (They also have TPU tubes for making bladders.)

    Unfortunately, this TPU has a much higher melting point than Matt’s fabrics. Since the material has not a fabric backing it warps if its heated and the warps…[Read more]

  • Profile picture of Aaron

    Aaron became a registered member 5 years, 10 months ago

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  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 5 years, 10 months ago

    Hi Jason – excellent question! Your heat sealing looks great. The bond strength between the TPU layer and the woven fabric is slightly less in the 450 GSM fabric than the 250 GSM fabric, so this is to be expected. (In the packrafts, the tube-to-floor joints are designed to minimize peeling forces, so don’t worry about this.) I will add a note to…[Read more]

  • Profile picture of Jason

    Jason replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 5 years, 10 months ago

    Hi,

    I have a question regarding the 450GSM material: Regardless of technique/temp etc the TPU on the 450GSM lifts off when I am doing a “pull apart test”. I have included a picture to help show my meaning. When there is a long run pulling left/ right away from the other yellow the bond is really very strong but as soon as I pulled from the bot…[Read more]

  • Profile picture of Jason

    Jason replied to the topic New users say "Hi" here to prove you are not a Spam Bot in the forum DIY Packrafts 5 years, 11 months ago

    Hey Guys and Gals

    Received my 2 Twelka kits (red and yellow) packrafts. Just practicing welding. So far so good but only time will tell.

  • Profile picture of Jason

    Jason became a registered member 5 years, 11 months ago

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  • Profile picture of bkoons

    bkoons became a registered member 5 years, 11 months ago

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  • Profile picture of adelorenzo

    adelorenzo replied to the topic My new ultralight build! Thoughts and comments on the kit and process. in the forum DIY Packrafts 5 years, 11 months ago

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic My new ultralight build! Thoughts and comments on the kit and process. in the forum DIY Packrafts 5 years, 11 months ago

    Thanks for the detailed comments! I’m working on ways to make the cut lines better in the Ultralight fabrics… it’s pretty difficult on those thin fabrics. Thanks for the tip about placing the darker fabric under the tube fabric – I’ll add that to the instructions.

    I’ll add a note to the pressure fit valve product page indicating that if people…[Read more]

  • Profile picture of adelorenzo

    adelorenzo started the topic My new ultralight build! Thoughts and comments on the kit and process. in the forum DIY Packrafts 5 years, 11 months ago

    I finished my ultralight kit build last week and thought I’d share some of my comments and thoughts on the process here for Matt and anyone else. Sorry this isn’t super organized just kind of a brain dump of thoughts and ideas.

    • Overall, it went together pretty well. I made a bunch of mistakes but basically anything can be fixed and if I built…

    [Read more]

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