DIY Packraft

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    • Instructions – Ultralight Kits
    • Roll-Top Drybag Kit
    • TIZIP Zipper Installation
    • Attachment Points & Tie-Downs
    • Top-Up Valve Installation
    • Thigh Straps Installation
    • Back Band Assembly & Installation
    • Boston Valve Installation
    • Inflation Bag Kit Assembly Instructions
    • Packraft Fishing Rod Holder
    • Find & Repair Leaks
    • Spray Skirt Assembly
    • Spray Deck Assembly
    • Heat Sealing Iron Modifications
    • Pack, Carry, and Store a Packraft
    • Instructions – V3 Kits
    • Instructions – V2 Kits
      • Overview
      • Step 0.5 – Practice Heat Sealing
      • Step 1: Joining Tube Pieces to Floor
      • Step 2: Joining Tube Pieces Together
      • Step 3: Join Completed Tubes to Floor
      • Step 4: Double-Layer Floor or Joint Reinforcement
      • Step 5: Installing a Boston Valve
      • Step 6: Center Seams (last step!)
      • Making an Inflatable Floor
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    • 2025
      • Tariffs on DIY Packrafts?
      • New Spray Deck Option
      • Removable Spray Deck
      • Iron Modifications
      • Off-Grid Heat Sealing Irons
    • 2024
      • Postal Strike Ended (updated)
      • Postal Strike – Good News
      • FedEx & Purolator Shipping Available
      • How to Buy a Gift Card
      • Fabric For Sale
      • Back Band Assembly Instructions
      • Backband Attach Point How-To
      • Slotted Attachment Point Video
      • Price Reductions!
      • Thigh Straps Available Now
      • Inflation Bag or Electric Pump?
      • Opie’s 2-Person Packraft Build Report
      • New Inflation Bag Assembly Instructions
      • New Heat Sealing Iron
      • Zach Schiada’s Telkwa Build Report
      • Video: The Fabrics
      • The first orange DIY Packraft
      • Inflation Bag Boston Valve Adapter
    • 2023
      • $200 DIY Packraft Coupon at Charity Auction
      • Beautiful New Packraft Fabric Colors
      • Replacement Spray Deck Stiffener
      • New Heat Sealing Video
      • Packrafting Safety
      • New Type of Airtight Zipper
      • Drybag Kits Now Available
      • Heat Sealing Forms For Sale
      • Bikerafting Gear & Tips
      • Customer Tips & Build Reports
      • New Payment Methods
      • Save $20 on a Skeena Kit
      • New Year, New Packraft Models?
    • 2022
      • All Kits are In Stock
      • Fabric Update (Dec. 13)
      • Hurry! $200 DIY Packraft Coupon Charity Auction
      • Ultralight Packraft Kits In Stock
      • An Online Packrafting Course
      • First Fabric Shipment Arrived!
      • Fabric Status Update
      • Packraft Trip Video
      • Pre-Orders Available
      • Packraft Kit Pre-Orders?
    • 2021
      • Only a Few Kits Left
      • State of Emergency – Possible Shipping Delay
      • $200 DIY Packraft Coupon Charity Auction
      • Customer Build Report
      • Current Order Processing Times (updated)
      • How to Modify Your Order
      • Packraft Kit Availability Update
      • Online Packrafting Clinic
    • 2020
      • My Month-Long Packrafting Trip
      • Get Email Updates
      • I’m Back/Fabric Delay
      • Now Closed Until September
      • Today: Last Day to Shop ’til September
      • July 9: Last Call for Kits
      • Packraft Camping Video
      • DIY Packraft Closed for ~August
      • Video: How to Roll, Carry, and Store a Packraft
      • Packrafting Paddles & PFDs
      • Pandemic Update/FAQ
      • Bulk Fabric Sales Suspended
      • Notice: Colored Seats
      • Postal Service Suspended to 60 Countries
      • Coronavirus & DIY Packraft
      • New Packraft Floor Fabric
      • Ken’s DIY Packraft Fleet & Telkwa Build Report
    • 2019
      • How to Choose a Packraft (not just DIY)
      • $200 Coupon in Online Charity Auction
      • Backcountry Meal Planning
      • Spray Deck & Spray Skirt
      • A DIY Packraft Logo?
      • Book Review: Packrafting, by Molly Absolon
      • Book Review: A Long Trek Home
      • Convert a Kayak Paddle to a Packraft Paddle & Trekking Pole
      • The Perfect Ultralight Packrafting Water Shoe
      • Packraft Weight Capacity
      • First Look: Skeena
      • Website Redesign in Progress
      • New Video: Iron Temperature & Timing
      • Iron Modification Video
      • Success! New packrafts tested.
      • Surprise: Another New DIY Packraft Model
      • The Silicone Roller: my new favorite tool
      • Packraft Fishing Rod Holder
      • More 2-Person DIY Packraft Pictures
      • First Look: Updated 2-Person DIY Packraft
      • Ken’s DIY Packraft Build Report
      • The Online Review Economy
    • 2018
      • New Ultralight DIY Packraft – First Look
      • Two new fabrics in the shop
      • 14 Day Alaska Group Trip
      • Travel Notice: August 10-24
      • Tim’s Pontoon Kayak, Version 2
      • Tie-Down Video Posted
      • Convertible Spray Deck
      • Packrafting Events, 2018
      • Privacy
      • Camouflage Fabric in Stock
      • Website Speed Maintenance
      • Book Review: The Wilderness Paddler’s Handbook
      • Inflation Bag Video
      • New Seat Construction Video
      • FAQ Reorganized, New Content
      • Zippers & Green Fabric Back In Stock
      • Backordered Products Resupply Timing Estimates
      • New V3 Assembly Video (password protected)
      • Heat Sealable Boston Valves in Stock
      • Backordered Products Resupply Timing Estimates
      • Iron Modifications (more Forum gold)
      • Whitewater Fittings, a Packraft “Trailer,” and More
      • Back from Vacation
    • 2017
      • New Paddling Video
      • The DIY Packraft Kit Tester program
      • Holiday Notice
      • A Few New Videos
      • Another Improved Tie-Down
      • Bruce’s Voyageur 2-Person DIY Packraft – First Float!
      • Overseas? Save money by using a “freight forwarder”
      • V3 Kits Now Shipping!
      • How Fast is a Packraft?
      • V3 DIY Packrafts will start shipping early October
      • Lightweight Fishing Float Tube
      • More photos of the new V3 DIY Packraft
      • Paddling the V3 DIY Packraft
      • First Pictures of the new V3 DIY Packraft
      • Inflation bag kit instructions posted
      • New DIY Packraft Design Available Soon (and a small rant)
      • Inflation Bag Now Available as a Kit
      • New Seat Kit Instructions Posted
      • Review: Model Airplane Heat Sealing Irons
      • Quick review: New 40D Ripstop Fabric
      • Two New Fabrics Added to Shop
      • Fabric is Here! Actually and in Reality!
      • Fabric Shipment Update
      • Good News/Bad News
      • A Few Photos
      • 10% off Coupon Code for Group Orders
      • Another Fabric Shipment Update
      • New Shipping Options, Free Shipping Code
      • Now Using “Stripe” and Supporting Multiple Currencies in the Shop
      • Forum Spam – Private Messaging Disabled
      • Another *%#@ Fabric Delay!
      • Airtight zippers are back in stock
      • Time-Lapse Video of DIY Packraft Construction
      • Alternative lightweight inflation valves
      • Fabric Shipment Update 4
      • Fabric Shipment Update 3
      • Spray Deck Plans (V2)
      • New Fabric Update 2
      • Update: New Fabric
      • DIY 5-Piece Carbon Paddle
      • Inflatable Floor Guidelines
      • Improved Top-Up Valves in Stock
      • Tim’s Pontoon Boat
      • A few Multi-Color Kits Left (until resupply)
      • Field Repair Tape added to Shop
      • New Spray Deck (Pictures!)
      • Crowd Sourcing Green
      • Aquaseal and Seam Grip added to Shop
      • New Option: Self-Bailing and/or Inflatable Floor
      • Video – Finding & Fixing Leaks
      • Photos – Vancouver Island Paddling
      • TIZIP Airtight Zippers now in Stock
      • Video – Tomi testing his new DIY Packraft
    • 2016
      • Airtight zipper installation instructions posted
      • New Forum Added to Site!
      • Kit Instructions Finished!
      • New How-To Video
      • Second Instruction Video for Kits
      • Review: $25 Heat-Sealing Iron
      • Making Tie-Downs: Instructions Posted
      • Airtight Zippers Pre-Order Sale!
      • “Whitewater” Packrafting – Just for Fun
      • First Instruction Video for Kits
      • Colour Choosing
      • Video Showing How Plans & Kits Work
      • Fabric Comparison Video
      • New Plans Shipping Now
      • Update on Fabric, Kits, New Valves
      • Punctures, Leaks, & Repairs
      • Fabrics Coming to the Shop (Updated August 23)
      • Google Translate & a DIY carbon fiber paddle
      • Follow DIY Packraft on Instagram
      • Alpine Paddling
      • Inflation Bag
      • DIY Heat Sealing Iron
      • The DIY Packraft World Map
      • New Seat Design
      • New Facebook Page
      • Yellow Packraft Finished!
      • New Larger Packraft Plans!
      • Buoyant and Stable!
      • New How-To Video Posted: Joining Curved Seams
      • New How-To Video: Joining Side Pieces
      • Lake Paddling & 2-Person Test Video
      • New Video Up – Tracing and Cutting Your Fabric
      • Plans Available Now
      • DIY Packraft intro Video
      • 813 grams (1.79 pounds)!
      • DIY Packraft Pictures and Details
      • Plans Available Soon
      • Update
    • 2015
      • Coming in 2016!
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David

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@davidpepperell

Active 8 years, 4 months ago
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  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Offcuts and Seconds in the forum DIY Packrafts 1 year, 8 months ago

    Hi Eric, now that I’ve gotten rid of the offcuts I had accumulated over several years, the offcuts and seconds are rarely in stock (like only a few units added to the shop every few months).

    There are three reasons, the first being that I include more of the scrap fabric with the packraft kits than I used to, the second being that I have some…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic DIY Packraft Photos in the forum DIY Packrafts 1 year, 8 months ago

    Wow, Eric – having done this myself, I know how much work you put into it! Great result – thanks for sharing!

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic off topic question- hard cooler in packraft in the forum DIY Packrafts 1 year, 8 months ago

    I can’t really see this as being a problem, but an email to Alpacka might set your mind at ease.

  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 1 year, 8 months ago

    Beautiful New Packraft Fabric Colors New orange and green packraft tube fabrics (standard weight only). I’m excited to announce that a fabric shipment has arrived with two new […]

    • Profile picture of kdfisher
      kdfisher replied 1 year, 8 months ago

      Those are nice.

    • Profile picture of Christian001
      Christian001 replied 1 year, 4 months ago

      Really nice colors. I think, I should order a new packraft! 🙂

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic New users say "Hi" here to prove you are not a Spam Bot in the forum DIY Packrafts 1 year, 8 months ago

    It’s a good question, and one that I can’t answer, but only spam bots are currently banned, so certainty isn’t necessary. If you are a spammer, you will be banned regardless of whether you are human or bot (if there is even a real distinction between the two).

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic DIY Packraft Photos in the forum DIY Packrafts 1 year, 8 months ago

    Outstanding! I’m so glad the rod holders worked out. Great work, and thanks for sharing! It looks like you’ve already been to some stunning places. Cheers

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Atlin and length questions in the forum DIY Packrafts 1 year, 8 months ago

    I second BobDep’s advice 🙂

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Fishing Rod Holders in the forum DIY Packrafts 1 year, 8 months ago

    Cool! I hope it works out – it looks like it will. Thanks for posting the pictures!

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Atlin Tube 1 Final Seam Issue in the forum DIY Packrafts 1 year, 9 months ago

    Well done – it looks great! Do you mind if I add your photos to the instructions page?

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Tips & Tricks in the forum DIY Packrafts 1 year, 9 months ago

    That is a great idea! I’m going to add these heat sealing form tips to the Heat Sealing page.

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Atlin Tube 1 Final Seam Issue in the forum DIY Packrafts 1 year, 9 months ago

    Hi ztron, don’t worry, it’s not a big problem. I’ll post my advice on the Tube 1 instructions page. Cheers

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic DIY Packraft Photos in the forum DIY Packrafts 1 year, 9 months ago

    Yeah, that’s something I’ve thought about, but once there’s TPU on both sides of the standard tube fabric then it’s only slightly lighter than the standard 450 GSM floor fabric – the difference isn’t big enough to make it worthwhile on a floor that’s about one square meter (it might save 50 or 100 grams compared to using the standard weight floor…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Custom Ultralight Packraft options in the forum DIY Packrafts 1 year, 9 months ago

    It sounds like an Ultralight is what you want… I paddle class 1+ in the Ultralight and sometimes carry my wife with me on lakes. If you dig through my old YouTube videos you can see me doing these things in earlier versions of what became the Ultralight. Just four days ago a customer who built an Ultralight emailed:

    “By the way last weekend I…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Custom Ultralight Packraft options in the forum DIY Packrafts 1 year, 9 months ago

    I’ve looked at the numbers before and unfortunately it doesn’t really make sense.

    Having an Ultralight packraft with a wraparound floor wouldn’t make it stronger because the ultralight floor fabric is the same strength as the ultralight tube fabric.

    Compared to a standard weight Telkwa, substituting ultralight tube fabric in a Telkwa only…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Fishing Rod Holders in the forum DIY Packrafts 1 year, 9 months ago

    Sounds great – thanks for the order!

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic DIY Packraft Photos in the forum DIY Packrafts 1 year, 9 months ago

    Great job, and thanks for posting! Cool accessories, too!

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Fishing Rod Holders in the forum DIY Packrafts 1 year, 10 months ago

    I haven’t tried it, so it would be a bit of an experiment, but I think that would be okay. I would make the parts that attach to the packraft’s tubes out of the standard weight fabric… there should be enough of that in the kit, but add a note to your order reminding me about this and I’ll make sure to add some extra. Cheers!

  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 1 year, 10 months ago

    Replacement Spray Deck Stiffener The DIY Packraft spray decks use flexible plastic tubing to stiffen the rim that the elastic spray skirt fits over (the coaming), and several […]

    • Profile picture of mttgilbert
      mttgilbert replied 1 year, 10 months ago

      is there a way to tell between the two batches? I got a kit six months ago and haven’t put it together yet. Should I just to put it together with Pex out of an abundance of caution?

      • Profile picture of Matt (Admin)
        Matt (Admin) replied 1 year, 10 months ago

        I don’t think there’s an easy way to tell, but the stiffener is something that you insert and remove each time you use the packraft, so you don’t really need to worry about it beforehand – if it’s not stiff enough to keep the skirt on when you get to that point then you can replace it.

    • Profile picture of BigFatRick
      BigFatRick replied 1 year, 9 months ago

      Thanks for addressing this issue, Matt. I found that with 1/2″ PEX-b for combing, the spray skirt stays fairly well attached to the spray deck through class III. However, it’s still far from dry in that boat. As my body rotates while paddling through whitewater, the waist shock-cord tends to drop down my waist until it sits quite low. Water then pools on the skirt and slowly drips through my shirt and into the cockpit. After running my local 2 mile stretch of whitewater, I had 50-70lbs of water in the boat. So while it won’t negate the need for a drysuit in cold conditions, it does at least prevent having to get out & dump the boat after every rapid. I think my next adjustment will be adding shoulder straps to the skirt to keep it higher on my waist. After that, I may look at aquasealing the holes along the deck where the tube-fabric-joining strips prevent a seal, as you suggest in the tutorial.

      • Profile picture of Uncle Fred
        Uncle Fred replied 1 year, 8 months ago

        I found the same issue with the skirt. You can correct this by adding adjustable straps to your skirt. These will prevent the skirt from gradually shifting down. I also found I needed to add additional fabric panels to offer more ‘give’ to the skirt, allowing me to shift around in the boat a bit more without putting tension on the skirt.

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Creases between Tubes 3 and 2 in the forum DIY Packrafts 1 year, 11 months ago

    If you pull the tube 2 fabric forward and align the edge with the 5 cm line beside the slit (letting the tube fabric overhang the slit) then it looks like it will lie flat. You don’t have to force the existing corner to sit on the slit – you can trim the forward edge of tube 2 later so it lines up with the slit.

    Does that help? I’m not 100% sure…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 1 year, 11 months ago

    New Heat Sealing Video As part of my effort to continuously improve the DIY Packraft instructions, I’ve made a new, more comprehensive video about heat sealing. It’s […]

    • Profile picture of kdfisher
      kdfisher replied 1 year, 10 months ago

      Great Video. I’m just about to start assembling my second packraft and I know my sealing technique needs improvements. After using he first packraft a few times I found the edge of the seams would develop little bubbles of delamination between the TPU layers which I spot hit with the iron. I think not having to move the iron back and forth along the seams during the sealing will help me get a better initial weld.

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  • Tariffs on DIY Packrafts?
  • New Spray Deck Option
  • Removable Spray Deck
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