DIY Packraft

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    • Heat-Sealing
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    • Instructions – 2-Person Kits
    • Instructions – Atlin Kits
    • Instructions – Skeena & Telkwa Kits
    • Instructions – Ultralight Kits
    • Roll-Top Drybag Kit
    • TIZIP Zipper Installation
    • Attachment Points & Tie-Downs
    • Top-Up Valve Installation
    • Thigh Straps Installation
    • Back Band Assembly & Installation
    • Boston Valve Installation
    • Inflation Bag Kit Assembly Instructions
    • Packraft Fishing Rod Holder
    • Find & Repair Leaks
    • Spray Skirt Assembly
    • Spray Deck Assembly
    • Heat Sealing Iron Modifications
    • Pack, Carry, and Store a Packraft
    • Instructions – V3 Kits
    • Instructions – V2 Kits
      • Overview
      • Step 0.5 – Practice Heat Sealing
      • Step 1: Joining Tube Pieces to Floor
      • Step 2: Joining Tube Pieces Together
      • Step 3: Join Completed Tubes to Floor
      • Step 4: Double-Layer Floor or Joint Reinforcement
      • Step 5: Installing a Boston Valve
      • Step 6: Center Seams (last step!)
      • Making an Inflatable Floor
  • Blog
    • All
    • 2025
      • MasterSeal Zippers in Stock
      • Introducing the Skeena XL
      • Tariffs on DIY Packrafts?
      • New Spray Deck Option
      • Removable Spray Deck
      • Iron Modifications
      • Off-Grid Heat Sealing Irons
    • 2024
      • Postal Strike Ended (updated)
      • Postal Strike – Good News
      • FedEx & Purolator Shipping Available
      • How to Buy a Gift Card
      • Fabric For Sale
      • Back Band Assembly Instructions
      • Backband Attach Point How-To
      • Slotted Attachment Point Video
      • Price Reductions!
      • Thigh Straps Available Now
      • Inflation Bag or Electric Pump?
      • Opie’s 2-Person Packraft Build Report
      • New Inflation Bag Assembly Instructions
      • New Heat Sealing Iron
      • Zach Schiada’s Telkwa Build Report
      • Video: The Fabrics
      • The first orange DIY Packraft
      • Inflation Bag Boston Valve Adapter
    • 2023
      • $200 DIY Packraft Coupon at Charity Auction
      • Beautiful New Packraft Fabric Colors
      • Replacement Spray Deck Stiffener
      • New Heat Sealing Video
      • Packrafting Safety
      • New Type of Airtight Zipper
      • Drybag Kits Now Available
      • Heat Sealing Forms For Sale
      • Bikerafting Gear & Tips
      • Customer Tips & Build Reports
      • New Payment Methods
      • Save $20 on a Skeena Kit
      • New Year, New Packraft Models?
    • 2022
      • All Kits are In Stock
      • Fabric Update (Dec. 13)
      • Hurry! $200 DIY Packraft Coupon Charity Auction
      • Ultralight Packraft Kits In Stock
      • An Online Packrafting Course
      • First Fabric Shipment Arrived!
      • Fabric Status Update
      • Packraft Trip Video
      • Pre-Orders Available
      • Packraft Kit Pre-Orders?
    • 2021
      • Only a Few Kits Left
      • State of Emergency – Possible Shipping Delay
      • $200 DIY Packraft Coupon Charity Auction
      • Customer Build Report
      • Current Order Processing Times (updated)
      • How to Modify Your Order
      • Packraft Kit Availability Update
      • Online Packrafting Clinic
    • 2020
      • My Month-Long Packrafting Trip
      • Get Email Updates
      • I’m Back/Fabric Delay
      • Now Closed Until September
      • Today: Last Day to Shop ’til September
      • July 9: Last Call for Kits
      • Packraft Camping Video
      • DIY Packraft Closed for ~August
      • Video: How to Roll, Carry, and Store a Packraft
      • Packrafting Paddles & PFDs
      • Pandemic Update/FAQ
      • Bulk Fabric Sales Suspended
      • Notice: Colored Seats
      • Postal Service Suspended to 60 Countries
      • Coronavirus & DIY Packraft
      • New Packraft Floor Fabric
      • Ken’s DIY Packraft Fleet & Telkwa Build Report
    • 2019
      • How to Choose a Packraft (not just DIY)
      • $200 Coupon in Online Charity Auction
      • Backcountry Meal Planning
      • Spray Deck & Spray Skirt
      • A DIY Packraft Logo?
      • Book Review: Packrafting, by Molly Absolon
      • Book Review: A Long Trek Home
      • Convert a Kayak Paddle to a Packraft Paddle & Trekking Pole
      • The Perfect Ultralight Packrafting Water Shoe
      • Packraft Weight Capacity
      • First Look: Skeena
      • Website Redesign in Progress
      • New Video: Iron Temperature & Timing
      • Iron Modification Video
      • Success! New packrafts tested.
      • Surprise: Another New DIY Packraft Model
      • The Silicone Roller: my new favorite tool
      • Packraft Fishing Rod Holder
      • More 2-Person DIY Packraft Pictures
      • First Look: Updated 2-Person DIY Packraft
      • Ken’s DIY Packraft Build Report
      • The Online Review Economy
    • 2018
      • New Ultralight DIY Packraft – First Look
      • Two new fabrics in the shop
      • 14 Day Alaska Group Trip
      • Travel Notice: August 10-24
      • Tim’s Pontoon Kayak, Version 2
      • Tie-Down Video Posted
      • Convertible Spray Deck
      • Packrafting Events, 2018
      • Privacy
      • Camouflage Fabric in Stock
      • Website Speed Maintenance
      • Book Review: The Wilderness Paddler’s Handbook
      • Inflation Bag Video
      • New Seat Construction Video
      • FAQ Reorganized, New Content
      • Zippers & Green Fabric Back In Stock
      • Backordered Products Resupply Timing Estimates
      • New V3 Assembly Video (password protected)
      • Heat Sealable Boston Valves in Stock
      • Backordered Products Resupply Timing Estimates
      • Iron Modifications (more Forum gold)
      • Whitewater Fittings, a Packraft “Trailer,” and More
      • Back from Vacation
    • 2017
      • New Paddling Video
      • The DIY Packraft Kit Tester program
      • Holiday Notice
      • A Few New Videos
      • Another Improved Tie-Down
      • Bruce’s Voyageur 2-Person DIY Packraft – First Float!
      • Overseas? Save money by using a “freight forwarder”
      • V3 Kits Now Shipping!
      • How Fast is a Packraft?
      • V3 DIY Packrafts will start shipping early October
      • Lightweight Fishing Float Tube
      • More photos of the new V3 DIY Packraft
      • Paddling the V3 DIY Packraft
      • First Pictures of the new V3 DIY Packraft
      • Inflation bag kit instructions posted
      • New DIY Packraft Design Available Soon (and a small rant)
      • Inflation Bag Now Available as a Kit
      • New Seat Kit Instructions Posted
      • Review: Model Airplane Heat Sealing Irons
      • Quick review: New 40D Ripstop Fabric
      • Two New Fabrics Added to Shop
      • Fabric is Here! Actually and in Reality!
      • Fabric Shipment Update
      • Good News/Bad News
      • A Few Photos
      • 10% off Coupon Code for Group Orders
      • Another Fabric Shipment Update
      • New Shipping Options, Free Shipping Code
      • Now Using “Stripe” and Supporting Multiple Currencies in the Shop
      • Forum Spam – Private Messaging Disabled
      • Another *%#@ Fabric Delay!
      • Airtight zippers are back in stock
      • Time-Lapse Video of DIY Packraft Construction
      • Alternative lightweight inflation valves
      • Fabric Shipment Update 4
      • Fabric Shipment Update 3
      • Spray Deck Plans (V2)
      • New Fabric Update 2
      • Update: New Fabric
      • DIY 5-Piece Carbon Paddle
      • Inflatable Floor Guidelines
      • Improved Top-Up Valves in Stock
      • Tim’s Pontoon Boat
      • A few Multi-Color Kits Left (until resupply)
      • Field Repair Tape added to Shop
      • New Spray Deck (Pictures!)
      • Crowd Sourcing Green
      • Aquaseal and Seam Grip added to Shop
      • New Option: Self-Bailing and/or Inflatable Floor
      • Video – Finding & Fixing Leaks
      • Photos – Vancouver Island Paddling
      • TIZIP Airtight Zippers now in Stock
      • Video – Tomi testing his new DIY Packraft
    • 2016
      • Airtight zipper installation instructions posted
      • New Forum Added to Site!
      • Kit Instructions Finished!
      • New How-To Video
      • Second Instruction Video for Kits
      • Review: $25 Heat-Sealing Iron
      • Making Tie-Downs: Instructions Posted
      • Airtight Zippers Pre-Order Sale!
      • “Whitewater” Packrafting – Just for Fun
      • First Instruction Video for Kits
      • Colour Choosing
      • Video Showing How Plans & Kits Work
      • Fabric Comparison Video
      • New Plans Shipping Now
      • Update on Fabric, Kits, New Valves
      • Punctures, Leaks, & Repairs
      • Fabrics Coming to the Shop (Updated August 23)
      • Google Translate & a DIY carbon fiber paddle
      • Follow DIY Packraft on Instagram
      • Alpine Paddling
      • Inflation Bag
      • DIY Heat Sealing Iron
      • The DIY Packraft World Map
      • New Seat Design
      • New Facebook Page
      • Yellow Packraft Finished!
      • New Larger Packraft Plans!
      • Buoyant and Stable!
      • New How-To Video Posted: Joining Curved Seams
      • New How-To Video: Joining Side Pieces
      • Lake Paddling & 2-Person Test Video
      • New Video Up – Tracing and Cutting Your Fabric
      • Plans Available Now
      • DIY Packraft intro Video
      • 813 grams (1.79 pounds)!
      • DIY Packraft Pictures and Details
      • Plans Available Soon
      • Update
    • 2015
      • Coming in 2016!
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Activity

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  • Profile picture of keopgaard

    keopgaard replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 8 years, 6 months ago

    I was thinking of bonding all tubes together on left or right side first, before bonding anything to the floor. In that way I could let the bau or the stern be left open for bonding as last thing to do, and then starting to bond both tube side on left or right to the floor, working one side complete finished before bonding the other side, ending…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic What is everyone doing for cargofly inner gear bags? in the forum DIY Packrafts 8 years, 6 months ago

    I’ve been using lightweight drybags like you’re thinking of using, though I haven’t bothered adding tiedowns or clips for them, as I don’t paddle any crazy whitewater (yet…). Cheers!

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic DIy Kit for sale in Holland/New Zealand. in the forum DIY Packrafts 8 years, 6 months ago

    I have disabled direct messaging between forum members due to a spam issue, so please contact me for Chris’ contact info. Thanks!

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Ultralight DIY Packraft in the forum DIY Packrafts 8 years, 6 months ago

    Hi Bill,

    Yep, the ultralight packraft is… ultralight! 😀

    The 40D fabric seals at the same temperature as the heavier fabrics, so if you do find a trim sealing iron that is hot enough to seal it, please let us know – so far, I haven’t had any luck.

    Cheers!

    Matt

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 8 years, 6 months ago

    I’m sorry, I’m not sure what you mean. Can you maybe draw a picture to help explain?

  • Profile picture of keopgaard

    keopgaard replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 8 years, 6 months ago

    Hi
    I have some questions about making the packraft.

    1. Will there be an idea to bond all the tubes together first and then let the front or back of the tubes be open?
    2. If you work this way, you can start to bond the tubes side by side against the open tube and bonding be more easy ond possible more airtight??

  • Profile picture of keopgaard

    keopgaard replied to the topic Alternative to airtight zipper in the forum DIY Packrafts 8 years, 6 months ago

    Yes have seen one yesterday due to demo of my working collegue. There is NO inner valve, the fabric is just stove inside the opening, then closure is with the fabric outside as rolled up and clips`d togehter.

  • Profile picture of keopgaard

    keopgaard replied to the topic DIy Kit for sale in Holland/New Zealand. in the forum DIY Packrafts 8 years, 6 months ago

    Is this still for sale?

  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 8 years, 6 months ago

    I’ve been working on a new packraft design for some time now, incorporating several improvements over the current V2 kits, including tougher floor material, easier construction, more sizes, and better […]

    • Profile picture of joe
      joe replied 8 years, 6 months ago

      Hey Matt

      Sorry to hear you have had people stealing your designs for their own profit, that sucks! I can only imagine how much time and effort it must take to plan and test your designs – the V2 packraft I’ve made from your kit has handled beautifully without any leaks since I first made it. I was hoping to purchase plans or a kit for the 2-person voyager in order to make it in time for training for and competing in Godzone, an adventure race I am doing next year in NZ. When do you think kits for the 2-person will be online?

      Thanks for your hard work

      • Profile picture of Matt (Admin)
        Matt (Admin) replied 8 years, 6 months ago

        Thanks, Joe – the 2-person kits will be available at the same time as the regular V3 kits. Cheers!

    • Profile picture of Matt (Admin)
      Matt (Admin) replied 8 years, 6 months ago

      Hi Todd, I would start by reading the Fabrics, Tools, and Valves sections of the FAQ, above, and maybe check out the Forum as well, as there are some pictures of rafts people have made. Also check out the inflatable catamaran raft at http://www.cubenmaker.com. For seam sealing technique, check out the videos in the How-To sections above. Cheers!

    • Profile picture of Matt (Admin)
      Matt (Admin) replied 8 years, 6 months ago

      Great! I hope to have it ready in the next week or two, but I can’t guarantee it.

    • Profile picture of Matt (Admin)
      Matt (Admin) replied 8 years, 5 months ago

      Hi Tim – it will be approximately 4 pounds. Cheers!

    • Profile picture of Matt (Admin)
      Matt (Admin) replied 8 years, 5 months ago

      Thanks, Brian – that means a lot to me! Best regards

    • Profile picture of Matt (Admin)
      Matt (Admin) replied 8 years, 5 months ago

      Hi Mark – I will be designing a V3 version of the Ultralight packraft, but it will be slightly different because it will not use double-sided TPU fabric, so it will take a bit longer.

  • Profile picture of bill

    bill started the topic Ultralight DIY Packraft in the forum DIY Packrafts 8 years, 6 months ago

    Received my ultralight kit in the mail today.

    1. it is really light

    2. it is really small

    I’ve got a zipper to go with it and picked up an iron today, the big hangar 9 one. Might see how that goes before getting something else. I was thinking the trim iron might work on the 40d fabric, but have no experience with this so we will see.

    Is anyone…[Read more]

  • Profile picture of bill

    bill's profile was updated 8 years, 6 months ago

    bill

    @brooksbil

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  • Profile picture of Dave

    Dave replied to the topic New users say "Hi" here to prove you are not a Spam Bot in the forum DIY Packrafts 8 years, 6 months ago

    Based on the limited information I currently have, I am not a bot. Although my gut bacteria may say otherwise.

    Thanks for running this site, Matt.

  • Profile picture of Dave

    Dave became a registered member 8 years, 6 months ago

    Dave

    @grandvalleydave

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  • Profile picture of keeweechris

    keeweechris started the topic What is everyone doing for cargofly inner gear bags? in the forum DIY Packrafts 8 years, 6 months ago

    Hi all,

    I’m planning to add a zip to my Yak, and wondering what everyone else is using for inner gear bags?

    My head at the moment is tending towards 2 cheap lightweight pack liner drybags, and gluing a tiedown/clip to each of them to secure inside the tubes like the real ones. The bags will be way fatter than necessary, but not sure if that’s a…[Read more]

  • Profile picture of keeweechris

    keeweechris became a registered member 8 years, 6 months ago

    keeweechris

    @keeweechris

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  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 8 years, 7 months ago

    Some time ago I posted a page about making your own inflation bag*, and since then several people have asked me to supply parts so they won’t have to spend time and money sourcing them elsewhere.

    In response, […]

    • Profile picture of Bruce
      Bruce replied 8 years, 6 months ago

      I am especially interested in your connector that fits the fine Boston Valves. They are great valves, but an odd thread I have not been able to successfully fashion on my lathe. Worth the price of a kit, though I made my bag out of silnyl not TPU.

      • Profile picture of Matt (Admin)
        Matt (Admin) replied 8 years, 6 months ago

        Hi Bruce – the connector is unthreaded silicone hose, which is soft enough to screw into the Boston valve’s unusual threads without damaging them, and there’s no risk of cross-threading. The size fits the larger (drain) part of the valve, which makes inflation muchfaster than forcing air through the check valve part of the Boston valve. Once the packraft is full, I pop off the inflation bag, screw in the check valve, and top off the air pressure through the check valve by mouth. The whole process takes under three minutes.

        I’m a fan of silnylon too, but keeping with my no-sewing promise I’m sticking with TPU (though Cuben fiber/Dyneema would also work well).

        • Profile picture of Bruce
          Bruce replied 8 years, 6 months ago

          Great, I can find silicone tubing online. Did you use 20mm ID x 25mm OD size tubing? (The next size smaller is 16mm ID x 20mm OD, while other suppliers offer fractional inch measurements up to 7/8 inch but I think that’s too small.
          Bruce

          • Profile picture of Matt (Admin)
            Matt (Admin) replied 8 years, 6 months ago

            I used 7/8″ and it seems to work well!

        • Profile picture of Bruce
          Bruce replied 8 years, 6 months ago

          Great, I can find silicone tubing online. Did you use 20mm ID x 25mm OD size tubing? (The next size smaller is 16mm ID x 20mm OD, while other suppliers offer fractional inch measurements up to 7/8 inch but I think that’s too small.
          Bruce

  • Profile picture of blessing max

    blessing max became a registered member 8 years, 7 months ago

    blessing max

    @blessing4love

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  • Profile picture of jharro

    jharro became a registered member 8 years, 7 months ago

    jharro

    @jharro

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  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 8 years, 7 months ago

    I’ve just finished writing up instructions for the new seat kits, and they’re posted here!

     

  • Profile picture of Dave

    Dave changed their profile picture 8 years, 7 months ago

    Dave

    @nldave

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Recent Posts
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  • MasterSeal Zippers in Stock
  • Postal Strike (Updated Oct. 14)
  • Introducing the Skeena XL
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