DIY Packraft

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    • TIZIP Zipper Installation
    • Attachment Points & Tie-Downs
    • Top-Up Valve Installation
    • Thigh Straps Installation
    • Back Band Assembly & Installation
    • Boston Valve Installation
    • Inflation Bag Kit Assembly Instructions
    • Packraft Fishing Rod Holder
    • Find & Repair Leaks
    • Spray Skirt Assembly
    • Spray Deck Assembly
    • Heat Sealing Iron Modifications
    • Pack, Carry, and Store a Packraft
    • Instructions – V3 Kits
    • Instructions – V2 Kits
      • Overview
      • Step 0.5 – Practice Heat Sealing
      • Step 1: Joining Tube Pieces to Floor
      • Step 2: Joining Tube Pieces Together
      • Step 3: Join Completed Tubes to Floor
      • Step 4: Double-Layer Floor or Joint Reinforcement
      • Step 5: Installing a Boston Valve
      • Step 6: Center Seams (last step!)
      • Making an Inflatable Floor
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    • 2025
      • MasterSeal Zippers in Stock
      • Introducing the Skeena XL
      • Tariffs on DIY Packrafts?
      • New Spray Deck Option
      • Removable Spray Deck
      • Iron Modifications
      • Off-Grid Heat Sealing Irons
    • 2024
      • Postal Strike Ended (updated)
      • Postal Strike – Good News
      • FedEx & Purolator Shipping Available
      • How to Buy a Gift Card
      • Fabric For Sale
      • Back Band Assembly Instructions
      • Backband Attach Point How-To
      • Slotted Attachment Point Video
      • Price Reductions!
      • Thigh Straps Available Now
      • Inflation Bag or Electric Pump?
      • Opie’s 2-Person Packraft Build Report
      • New Inflation Bag Assembly Instructions
      • New Heat Sealing Iron
      • Zach Schiada’s Telkwa Build Report
      • Video: The Fabrics
      • The first orange DIY Packraft
      • Inflation Bag Boston Valve Adapter
    • 2023
      • $200 DIY Packraft Coupon at Charity Auction
      • Beautiful New Packraft Fabric Colors
      • Replacement Spray Deck Stiffener
      • New Heat Sealing Video
      • Packrafting Safety
      • New Type of Airtight Zipper
      • Drybag Kits Now Available
      • Heat Sealing Forms For Sale
      • Bikerafting Gear & Tips
      • Customer Tips & Build Reports
      • New Payment Methods
      • Save $20 on a Skeena Kit
      • New Year, New Packraft Models?
    • 2022
      • All Kits are In Stock
      • Fabric Update (Dec. 13)
      • Hurry! $200 DIY Packraft Coupon Charity Auction
      • Ultralight Packraft Kits In Stock
      • An Online Packrafting Course
      • First Fabric Shipment Arrived!
      • Fabric Status Update
      • Packraft Trip Video
      • Pre-Orders Available
      • Packraft Kit Pre-Orders?
    • 2021
      • Only a Few Kits Left
      • State of Emergency – Possible Shipping Delay
      • $200 DIY Packraft Coupon Charity Auction
      • Customer Build Report
      • Current Order Processing Times (updated)
      • How to Modify Your Order
      • Packraft Kit Availability Update
      • Online Packrafting Clinic
    • 2020
      • My Month-Long Packrafting Trip
      • Get Email Updates
      • I’m Back/Fabric Delay
      • Now Closed Until September
      • Today: Last Day to Shop ’til September
      • July 9: Last Call for Kits
      • Packraft Camping Video
      • DIY Packraft Closed for ~August
      • Video: How to Roll, Carry, and Store a Packraft
      • Packrafting Paddles & PFDs
      • Pandemic Update/FAQ
      • Bulk Fabric Sales Suspended
      • Notice: Colored Seats
      • Postal Service Suspended to 60 Countries
      • Coronavirus & DIY Packraft
      • New Packraft Floor Fabric
      • Ken’s DIY Packraft Fleet & Telkwa Build Report
    • 2019
      • How to Choose a Packraft (not just DIY)
      • $200 Coupon in Online Charity Auction
      • Backcountry Meal Planning
      • Spray Deck & Spray Skirt
      • A DIY Packraft Logo?
      • Book Review: Packrafting, by Molly Absolon
      • Book Review: A Long Trek Home
      • Convert a Kayak Paddle to a Packraft Paddle & Trekking Pole
      • The Perfect Ultralight Packrafting Water Shoe
      • Packraft Weight Capacity
      • First Look: Skeena
      • Website Redesign in Progress
      • New Video: Iron Temperature & Timing
      • Iron Modification Video
      • Success! New packrafts tested.
      • Surprise: Another New DIY Packraft Model
      • The Silicone Roller: my new favorite tool
      • Packraft Fishing Rod Holder
      • More 2-Person DIY Packraft Pictures
      • First Look: Updated 2-Person DIY Packraft
      • Ken’s DIY Packraft Build Report
      • The Online Review Economy
    • 2018
      • New Ultralight DIY Packraft – First Look
      • Two new fabrics in the shop
      • 14 Day Alaska Group Trip
      • Travel Notice: August 10-24
      • Tim’s Pontoon Kayak, Version 2
      • Tie-Down Video Posted
      • Convertible Spray Deck
      • Packrafting Events, 2018
      • Privacy
      • Camouflage Fabric in Stock
      • Website Speed Maintenance
      • Book Review: The Wilderness Paddler’s Handbook
      • Inflation Bag Video
      • New Seat Construction Video
      • FAQ Reorganized, New Content
      • Zippers & Green Fabric Back In Stock
      • Backordered Products Resupply Timing Estimates
      • New V3 Assembly Video (password protected)
      • Heat Sealable Boston Valves in Stock
      • Backordered Products Resupply Timing Estimates
      • Iron Modifications (more Forum gold)
      • Whitewater Fittings, a Packraft “Trailer,” and More
      • Back from Vacation
    • 2017
      • New Paddling Video
      • The DIY Packraft Kit Tester program
      • Holiday Notice
      • A Few New Videos
      • Another Improved Tie-Down
      • Bruce’s Voyageur 2-Person DIY Packraft – First Float!
      • Overseas? Save money by using a “freight forwarder”
      • V3 Kits Now Shipping!
      • How Fast is a Packraft?
      • V3 DIY Packrafts will start shipping early October
      • Lightweight Fishing Float Tube
      • More photos of the new V3 DIY Packraft
      • Paddling the V3 DIY Packraft
      • First Pictures of the new V3 DIY Packraft
      • Inflation bag kit instructions posted
      • New DIY Packraft Design Available Soon (and a small rant)
      • Inflation Bag Now Available as a Kit
      • New Seat Kit Instructions Posted
      • Review: Model Airplane Heat Sealing Irons
      • Quick review: New 40D Ripstop Fabric
      • Two New Fabrics Added to Shop
      • Fabric is Here! Actually and in Reality!
      • Fabric Shipment Update
      • Good News/Bad News
      • A Few Photos
      • 10% off Coupon Code for Group Orders
      • Another Fabric Shipment Update
      • New Shipping Options, Free Shipping Code
      • Now Using “Stripe” and Supporting Multiple Currencies in the Shop
      • Forum Spam – Private Messaging Disabled
      • Another *%#@ Fabric Delay!
      • Airtight zippers are back in stock
      • Time-Lapse Video of DIY Packraft Construction
      • Alternative lightweight inflation valves
      • Fabric Shipment Update 4
      • Fabric Shipment Update 3
      • Spray Deck Plans (V2)
      • New Fabric Update 2
      • Update: New Fabric
      • DIY 5-Piece Carbon Paddle
      • Inflatable Floor Guidelines
      • Improved Top-Up Valves in Stock
      • Tim’s Pontoon Boat
      • A few Multi-Color Kits Left (until resupply)
      • Field Repair Tape added to Shop
      • New Spray Deck (Pictures!)
      • Crowd Sourcing Green
      • Aquaseal and Seam Grip added to Shop
      • New Option: Self-Bailing and/or Inflatable Floor
      • Video – Finding & Fixing Leaks
      • Photos – Vancouver Island Paddling
      • TIZIP Airtight Zippers now in Stock
      • Video – Tomi testing his new DIY Packraft
    • 2016
      • Airtight zipper installation instructions posted
      • New Forum Added to Site!
      • Kit Instructions Finished!
      • New How-To Video
      • Second Instruction Video for Kits
      • Review: $25 Heat-Sealing Iron
      • Making Tie-Downs: Instructions Posted
      • Airtight Zippers Pre-Order Sale!
      • “Whitewater” Packrafting – Just for Fun
      • First Instruction Video for Kits
      • Colour Choosing
      • Video Showing How Plans & Kits Work
      • Fabric Comparison Video
      • New Plans Shipping Now
      • Update on Fabric, Kits, New Valves
      • Punctures, Leaks, & Repairs
      • Fabrics Coming to the Shop (Updated August 23)
      • Google Translate & a DIY carbon fiber paddle
      • Follow DIY Packraft on Instagram
      • Alpine Paddling
      • Inflation Bag
      • DIY Heat Sealing Iron
      • The DIY Packraft World Map
      • New Seat Design
      • New Facebook Page
      • Yellow Packraft Finished!
      • New Larger Packraft Plans!
      • Buoyant and Stable!
      • New How-To Video Posted: Joining Curved Seams
      • New How-To Video: Joining Side Pieces
      • Lake Paddling & 2-Person Test Video
      • New Video Up – Tracing and Cutting Your Fabric
      • Plans Available Now
      • DIY Packraft intro Video
      • 813 grams (1.79 pounds)!
      • DIY Packraft Pictures and Details
      • Plans Available Soon
      • Update
    • 2015
      • Coming in 2016!
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Activity

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  • Profile picture of Bruce

    Bruce replied to the topic Heat-sealing tools in the forum DIY Packrafts 4 years, 4 months ago

    Terry,

    You have a great kit awaiting, I will offer a few thoughts regarding your iron.

    From the pictures it looks just like the leather irons I have. Mine just plug in and work. Eventually. It does take 20 minutes for them to reach temperature on 120v power. And they will go well beyond 220 degrees C.

    Yes, I painted the sides flat black to use…[Read more]

  • Profile picture of terryjaye

    terryjaye replied to the topic Heat-sealing tools in the forum DIY Packrafts 4 years, 4 months ago

    I wanted to remove any variability in my thermo stand and actual temperatures. So, I painted the iron’s surface flat black and used my infrared toy. Spot checks revealed a variety of temperatures with the hottest about 1 cm away from where the wires enter the body.

    a

    With this technique, maximum temperatures reached were 157C. Yeah, waiting for…[Read more]

  • Profile picture of terryjaye

    terryjaye replied to the topic Heat-sealing tools in the forum DIY Packrafts 4 years, 4 months ago

    Hello,

    My first post here. I just received my Telkwa kit and am acquiring the tools needed to start assembly. I purchased the Jingda iron and am waiting for a roller to arrive. In the meantime, I tested the iron for temperature with a stand I made up from aluminum bar stock and other workshop scraps. I riveted 2 pieces together and drilled a hole…[Read more]

  • Profile picture of pweissma

    pweissma became a registered member 4 years, 4 months ago

    pweissma

    @pweissma

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  • Profile picture of loriduggan

    loriduggan became a registered member 4 years, 4 months ago

    loriduggan

    @loriduggan

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  • Profile picture of e.ian.howick

    e.ian.howick replied to the topic Skeena kit with 250 GSM Floor? in the forum DIY Packrafts 4 years, 4 months ago

    Thanks Matt, thought there was probably a reason. Think I’ll push the button on a standard Skeena soon and stick to using the Klymit LWD for now when I need a lighter weight option/only need to be able to cross rivers.

  • Profile picture of willgreig

    willgreig became a registered member 4 years, 4 months ago

    willgreig

    @willgreig

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  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Skeena kit with 250 GSM Floor? in the forum DIY Packrafts 4 years, 4 months ago

    It’s not possible because the design uses floor fabric that is coated with TPU on both sides and the 250 GSM fabric is coated on only one side.

  • Profile picture of e.ian.howick

    e.ian.howick started the topic Skeena kit with 250 GSM Floor? in the forum DIY Packrafts 4 years, 4 months ago

    Is this possible and or sensible? I’m looking at a packraft more at the lightweight end of the spectrum, wondering if it is possible to order a Skeena kit with a floor of 250 GSM material. Not sure how much weight it would save, 300 or 400 g or possibly less?

    Thanks,

  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 4 years, 4 months ago

    James Cummins sent me an excellent build report detailing his experience assembling first one, and then another DIY Packraft Telkwa kit. He shares some great lessons and inspiring photos, so please check it […]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Trouble Joining Bow Seam in the forum DIY Packrafts 4 years, 4 months ago

    Great – thanks!

  • Profile picture of mttgilbert

    mttgilbert replied to the topic Trouble Joining Bow Seam in the forum DIY Packrafts 4 years, 4 months ago

    That’s all good with me! I hope it helps

     

    Thanks!

  • Profile picture of Aaron

    Aaron replied to the topic Single Sided TPU Issues, Fabric to TPU Failures in the forum DIY Packrafts 4 years, 4 months ago

    Hey Matt,

    I would love to see a video or just pictures of how you attach your seat. I just finished up the new 2 piece seat and I’m having a hard time visualizing how to attach both parts to one point in the back. I saw in the directions that you’ve used webbing and buckles and was looking to go in that direction.

    Thanks!

     

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Trouble Joining Bow Seam in the forum DIY Packrafts 4 years, 4 months ago

    This is great – thanks! If it’s okay with you, I’ll copy these pictures to the instructions page and give you a shoutout there so more people will see it.

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Seam Sealing in the forum DIY Packrafts 4 years, 4 months ago

    The freezer might work – I haven’t actually tried it, but Gear Aid does recommend storing opened tubes in the freezer.

    I usually toss the screw-on brush after the first use, and then I re-use the metal-handled brush even if it’s totally hardened, but in that case I use it more like a spatula. Sometimes I just use my finger to spread the sealant…[Read more]

  • Profile picture of mttgilbert

    mttgilbert started the topic Seam Sealing in the forum DIY Packrafts 4 years, 5 months ago

    I’m about to start sealing the seams of my Telkwa. Because of my schedule I’m going to have to do this in shorter sessions over a couple days. Any tips on cleanup and reusing the brush? Should I just put it in a ziplock in the freezer between uses? Is there a solvent that works well on Seam Grip+WP?

  • Profile picture of mttgilbert

    mttgilbert replied to the topic Trouble Joining Bow Seam in the forum DIY Packrafts 4 years, 5 months ago

    I made a couple forms that are basically the point on your form pattern isolated into a little handheld piece. This ended up working really well for me and I managed to get the whole bow sealed without any wrinkles to speak of. Thanks for the encouragement and feedback!

    Dimensions are in inches, but they’re just estimates, I took a block of wood…[Read more]

  • Profile picture of Joaquín

    Joaquín's profile was updated 4 years, 5 months ago

    Joaquín

    @jprado31

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  • Profile picture of mttgilbert

    mttgilbert replied to the topic Trouble Joining Bow Seam in the forum DIY Packrafts 4 years, 5 months ago

    Ah, clearly reading isn’t my strong suit, but yes. I didn’t want to change the shape of the bow, and while the nose of the form was about the right shape,  I just couldn’t get the fabric on there in a way that it didn’t want to wrinkle where the seam tape was already attached to the tube material.

    I’m certain the way you describe works, I think…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Trouble Joining Bow Seam in the forum DIY Packrafts 4 years, 5 months ago

    I meant, did you read the section below the video with the heading “Ironing around the pointy bow”?

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