DIY Packraft

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    • Heat-Sealing
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    • Instructions – 2-Person Kits
    • Instructions – Atlin Kits
    • Instructions – Chilko Kits
    • Instructions – Skeena & Telkwa Kits
    • Instructions – Ultralight Kits
    • Roll-Top Drybag Kit
    • TIZIP Zipper Installation
    • Attachment Points & Tie-Downs
    • Footrest Assembly
    • Top-Up Valve Installation
    • Thigh Straps Installation
    • Back Band Assembly & Installation
    • Boston Valve Installation
    • Inflation Bag Kit Assembly Instructions
    • Packraft Fishing Rod Holder
    • Find & Repair Leaks
    • Spray Skirt Assembly
    • Spray Deck Assembly
    • Heat Sealing Iron Modifications
    • Pack, Carry, and Store a Packraft
    • Instructions – V3 Kits
    • Instructions – V2 Kits
      • Overview
      • Step 0.5 – Practice Heat Sealing
      • Step 1: Joining Tube Pieces to Floor
      • Step 2: Joining Tube Pieces Together
      • Step 3: Join Completed Tubes to Floor
      • Step 4: Double-Layer Floor or Joint Reinforcement
      • Step 5: Installing a Boston Valve
      • Step 6: Center Seams (last step!)
      • Making an Inflatable Floor
  • Blog
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    • 2026
      • Meet the Chilko Self-Bailer
      • New Footrest Kit
    • 2025
      • MasterSeal Zippers in Stock
      • Introducing the Skeena XL
      • Tariffs on DIY Packrafts?
      • New Spray Deck Option
      • Removable Spray Deck
      • Iron Modifications
      • Off-Grid Heat Sealing Irons
    • 2024
      • Postal Strike Ended (updated)
      • Postal Strike – Good News
      • FedEx & Purolator Shipping Available
      • How to Buy a Gift Card
      • Fabric For Sale
      • Back Band Assembly Instructions
      • Backband Attach Point How-To
      • Slotted Attachment Point Video
      • Price Reductions!
      • Thigh Straps Available Now
      • Inflation Bag or Electric Pump?
      • Opie’s 2-Person Packraft Build Report
      • New Inflation Bag Assembly Instructions
      • New Heat Sealing Iron
      • Zach Schiada’s Telkwa Build Report
      • Video: The Fabrics
      • The first orange DIY Packraft
      • Inflation Bag Boston Valve Adapter
    • 2023
      • $200 DIY Packraft Coupon at Charity Auction
      • Beautiful New Packraft Fabric Colors
      • Replacement Spray Deck Stiffener
      • New Heat Sealing Video
      • Packrafting Safety
      • New Type of Airtight Zipper
      • Drybag Kits Now Available
      • Heat Sealing Forms For Sale
      • Bikerafting Gear & Tips
      • Customer Tips & Build Reports
      • New Payment Methods
      • Save $20 on a Skeena Kit
      • New Year, New Packraft Models?
    • 2022
      • All Kits are In Stock
      • Fabric Update (Dec. 13)
      • Hurry! $200 DIY Packraft Coupon Charity Auction
      • Ultralight Packraft Kits In Stock
      • An Online Packrafting Course
      • First Fabric Shipment Arrived!
      • Fabric Status Update
      • Packraft Trip Video
      • Pre-Orders Available
      • Packraft Kit Pre-Orders?
    • 2021
      • Only a Few Kits Left
      • State of Emergency – Possible Shipping Delay
      • $200 DIY Packraft Coupon Charity Auction
      • Customer Build Report
      • Current Order Processing Times (updated)
      • How to Modify Your Order
      • Packraft Kit Availability Update
      • Online Packrafting Clinic
    • 2020
      • My Month-Long Packrafting Trip
      • Get Email Updates
      • I’m Back/Fabric Delay
      • Now Closed Until September
      • Today: Last Day to Shop ’til September
      • July 9: Last Call for Kits
      • Packraft Camping Video
      • DIY Packraft Closed for ~August
      • Video: How to Roll, Carry, and Store a Packraft
      • Packrafting Paddles & PFDs
      • Pandemic Update/FAQ
      • Bulk Fabric Sales Suspended
      • Notice: Colored Seats
      • Postal Service Suspended to 60 Countries
      • Coronavirus & DIY Packraft
      • New Packraft Floor Fabric
      • Ken’s DIY Packraft Fleet & Telkwa Build Report
    • 2019
      • How to Choose a Packraft (not just DIY)
      • $200 Coupon in Online Charity Auction
      • Backcountry Meal Planning
      • Spray Deck & Spray Skirt
      • A DIY Packraft Logo?
      • Book Review: Packrafting, by Molly Absolon
      • Book Review: A Long Trek Home
      • Convert a Kayak Paddle to a Packraft Paddle & Trekking Pole
      • The Perfect Ultralight Packrafting Water Shoe
      • Packraft Weight Capacity
      • First Look: Skeena
      • Website Redesign in Progress
      • New Video: Iron Temperature & Timing
      • Iron Modification Video
      • Success! New packrafts tested.
      • Surprise: Another New DIY Packraft Model
      • The Silicone Roller: my new favorite tool
      • Packraft Fishing Rod Holder
      • More 2-Person DIY Packraft Pictures
      • First Look: Updated 2-Person DIY Packraft
      • Ken’s DIY Packraft Build Report
      • The Online Review Economy
    • 2018
      • New Ultralight DIY Packraft – First Look
      • Two new fabrics in the shop
      • 14 Day Alaska Group Trip
      • Travel Notice: August 10-24
      • Tim’s Pontoon Kayak, Version 2
      • Tie-Down Video Posted
      • Convertible Spray Deck
      • Packrafting Events, 2018
      • Privacy
      • Camouflage Fabric in Stock
      • Website Speed Maintenance
      • Book Review: The Wilderness Paddler’s Handbook
      • Inflation Bag Video
      • New Seat Construction Video
      • FAQ Reorganized, New Content
      • Zippers & Green Fabric Back In Stock
      • Backordered Products Resupply Timing Estimates
      • New V3 Assembly Video (password protected)
      • Heat Sealable Boston Valves in Stock
      • Backordered Products Resupply Timing Estimates
      • Iron Modifications (more Forum gold)
      • Whitewater Fittings, a Packraft “Trailer,” and More
      • Back from Vacation
    • 2017
      • New Paddling Video
      • The DIY Packraft Kit Tester program
      • Holiday Notice
      • A Few New Videos
      • Another Improved Tie-Down
      • Bruce’s Voyageur 2-Person DIY Packraft – First Float!
      • Overseas? Save money by using a “freight forwarder”
      • V3 Kits Now Shipping!
      • How Fast is a Packraft?
      • V3 DIY Packrafts will start shipping early October
      • Lightweight Fishing Float Tube
      • More photos of the new V3 DIY Packraft
      • Paddling the V3 DIY Packraft
      • First Pictures of the new V3 DIY Packraft
      • Inflation bag kit instructions posted
      • New DIY Packraft Design Available Soon (and a small rant)
      • Inflation Bag Now Available as a Kit
      • New Seat Kit Instructions Posted
      • Review: Model Airplane Heat Sealing Irons
      • Quick review: New 40D Ripstop Fabric
      • Two New Fabrics Added to Shop
      • Fabric is Here! Actually and in Reality!
      • Fabric Shipment Update
      • Good News/Bad News
      • A Few Photos
      • 10% off Coupon Code for Group Orders
      • Another Fabric Shipment Update
      • New Shipping Options, Free Shipping Code
      • Now Using “Stripe” and Supporting Multiple Currencies in the Shop
      • Forum Spam – Private Messaging Disabled
      • Another *%#@ Fabric Delay!
      • Airtight zippers are back in stock
      • Time-Lapse Video of DIY Packraft Construction
      • Alternative lightweight inflation valves
      • Fabric Shipment Update 4
      • Fabric Shipment Update 3
      • Spray Deck Plans (V2)
      • New Fabric Update 2
      • Update: New Fabric
      • DIY 5-Piece Carbon Paddle
      • Inflatable Floor Guidelines
      • Improved Top-Up Valves in Stock
      • Tim’s Pontoon Boat
      • A few Multi-Color Kits Left (until resupply)
      • Field Repair Tape added to Shop
      • New Spray Deck (Pictures!)
      • Crowd Sourcing Green
      • Aquaseal and Seam Grip added to Shop
      • New Option: Self-Bailing and/or Inflatable Floor
      • Video – Finding & Fixing Leaks
      • Photos – Vancouver Island Paddling
      • TIZIP Airtight Zippers now in Stock
      • Video – Tomi testing his new DIY Packraft
    • 2016
      • Airtight zipper installation instructions posted
      • New Forum Added to Site!
      • Kit Instructions Finished!
      • New How-To Video
      • Second Instruction Video for Kits
      • Review: $25 Heat-Sealing Iron
      • Making Tie-Downs: Instructions Posted
      • Airtight Zippers Pre-Order Sale!
      • “Whitewater” Packrafting – Just for Fun
      • First Instruction Video for Kits
      • Colour Choosing
      • Video Showing How Plans & Kits Work
      • Fabric Comparison Video
      • New Plans Shipping Now
      • Update on Fabric, Kits, New Valves
      • Punctures, Leaks, & Repairs
      • Fabrics Coming to the Shop (Updated August 23)
      • Google Translate & a DIY carbon fiber paddle
      • Follow DIY Packraft on Instagram
      • Alpine Paddling
      • Inflation Bag
      • DIY Heat Sealing Iron
      • The DIY Packraft World Map
      • New Seat Design
      • New Facebook Page
      • Yellow Packraft Finished!
      • New Larger Packraft Plans!
      • Buoyant and Stable!
      • New How-To Video Posted: Joining Curved Seams
      • New How-To Video: Joining Side Pieces
      • Lake Paddling & 2-Person Test Video
      • New Video Up – Tracing and Cutting Your Fabric
      • Plans Available Now
      • DIY Packraft intro Video
      • 813 grams (1.79 pounds)!
      • DIY Packraft Pictures and Details
      • Plans Available Soon
      • Update
    • 2015
      • Coming in 2016!
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Activity

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  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 8 years, 5 months ago

    Hi Lewis, thanks for your interest in the packrafts!

    I’m not aware of anyone making a traditional multi-chamber inflatable from one of my designs yet, but it shouldn’t be too difficult. It’s a bit more work to seal off different sections of the tubes, but it can be done. If you cut the side tube in half and add an extra-wide seam there, you’ll…[Read more]

  • Profile picture of lewis

    lewis replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 8 years, 5 months ago

    Hi there,

    Looking forward to ordering my V3 kit in the next day or 2. I was wondering if there was a way to make the raft into a multi-chamber (2) raft. Has anyone done that? Is it possible?

    Thanks

  • Profile picture of lewis

    lewis became a registered member 8 years, 5 months ago

    lewis

    @lewis

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  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 8 years, 5 months ago

    When I started the DIY Packraft forum, I figured it would help DIY Packrafters to meet new paddling partners and share tips, but I wasn’t prepared for the number of great ideas that would be posted there.

    In my […]

    • Profile picture of Matt (Admin)
      Matt (Admin) replied 8 years, 3 months ago

      Hi Sabien, please click the Register link under the Forum menu above to create an account, then you can make a post under the Heat Sealing Tools topic here: https://www.diypackraft.com/forums/topic/heat-sealing-tools/
      Thanks!

    • Profile picture of Matt (Admin)
      Matt (Admin) replied 8 years, 3 months ago

      I can’t see a problem from my end – please send me a message through the contact page and we’ll get it sorted. Thanks!

  • Profile picture of Veets

    Veets replied to the topic Other Inflatable Projects in the forum DIY Packrafts 8 years, 5 months ago

    Thanks for the feedback.

    I did some more reading, and it seems like maybe the thing for this idea is the “drop stitch” internal structure, for high pressure and rigidity.  I don’t see anywhere that the internals can be bought online, for a DIY project, so perhaps it will just have to remain a future plan for now.

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Valve hack in the forum DIY Packrafts 8 years, 5 months ago

    I haven’t tried it myself, but can’t think of any reason it wouldn’t work for a small volume inflatable.

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Other Inflatable Projects in the forum DIY Packrafts 8 years, 5 months ago

    Hi Veets, I’m not sure of the failure pressure of the materials, but it would probably depend on how you design the seams and would take some experimentation to get right. They can be made rigid, but I’ve never made anything as small as 1″ thick.

    Note that cargo holds on most airliners are pressurized, but some smaller regional aircraft have rear…[Read more]

  • Profile picture of Veets

    Veets replied to the topic Other Inflatable Projects in the forum DIY Packrafts 8 years, 5 months ago

    Would this kind of inflatable be good for making reusable cushions for packing?  Consider the idea that you want to put something breakable in airport baggage handling, without using a heavy-duty suitcase.  Could I make several inflatable panels (like packraft floors and seats, having baffles) and use them to cushion an item packed in a r…[Read more]

  • Profile picture of Veets

    Veets replied to the topic Valve hack in the forum DIY Packrafts 8 years, 5 months ago

    Any reason a bicycle innertube valve couldn’t be used?  I’m contemplating a non-raft inflatable, and a bike valve would be handy.

  • Profile picture of Veets

    Veets became a registered member 8 years, 5 months ago

    Veets

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  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Heat-sealing tools in the forum DIY Packrafts 8 years, 5 months ago

    This is outstanding, Bruce! I never thought to file the iron to the shape I want.  If it’s alright with you, I’d like to post this under the How-To menu (with full credit to you) so it won’t get buried in the forum over time. Thanks for posting!

  • Profile picture of Bruce

    Bruce replied to the topic Heat-sealing tools in the forum DIY Packrafts 8 years, 5 months ago

    Modify your Model Aircraft Iron for optimum performance building a packraft.

    Model Aircraft irons generate heat fast. They have the strength to press firmly on the melted TPU and seal a seam. I got mine at a great price. (https://www.towerhobbies.com/cgi-bin/wti0001p?&I=LXB357&P=0). But the shape leaves much to be desired.

    The bottom is too…[Read more]

  • Profile picture of Bruce

    Bruce replied to the topic Heat-sealing tools in the forum DIY Packrafts 8 years, 5 months ago

    In further response to Clemens:
    Here is a photo of the filed area on my second Chinese “adjustable Leather Iron” (made by Jingda Thermoelectric Products). The area filed is best illustrated before I smooth and polish it with sand paper and steel wool. Please note the blue tape over the cooling vents to prevent aluminum filings from contaminating…[Read more]

  • Profile picture of xj35s

    xj35s replied to the topic New users say "Hi" here to prove you are not a Spam Bot in the forum DIY Packrafts 8 years, 5 months ago

    Hi there!! I am very excited about this. I want to make a trunk bag for my bike. Also very interested in the ultralight packraft. I have a sealing iron for monocoat RC airplane covering that looks like it will be perfect for this.

  • Profile picture of xj35s

    xj35s became a registered member 8 years, 5 months ago

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  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 8 years, 5 months ago

    Eliot G. kindly sent pictures and descriptions of his spray deck, back band, and thigh straps. I’ve made that into a permanent post here under the How-To menu so it won’t get buried in the blog.

    I also […]

  • Profile picture of Lyn St George

    Lyn St George replied to the topic Hot air gun full report in the forum DIY Packrafts 8 years, 5 months ago

    Thanks Bruce.
    To my mind this is absolutely the right tool for any fabric that’s not UL, but it needs time to learn how to use it to the best advantage. I also have a little 700watt ‘solder re-work station’ thing which I tried once. Both temp and air-flow are easily controlled, but the thing is just a wimp, like using a candle when you need a…[Read more]

  • Profile picture of Bruce

    Bruce replied to the topic Heat-sealing tools in the forum DIY Packrafts 8 years, 5 months ago

    To further answer Sean’s question about the temperature rating of the Aliexpress Adjustible leather iron. I measured the temperature, using a Coverite analog thermometer and a ThermaPro digital oven thermometer. Power source is 120v US electrical power.

    Iron dial setting     Coverite Temp      ThermaPro

    300 C                       192 C       …[Read more]

  • Profile picture of Bruce

    Bruce replied to the topic DIY Packraft Photos in the forum DIY Packrafts 8 years, 5 months ago

    Tandem, first float!My first tandem, V3, on the Chena River, Fairbanks, Alaska. It was hard to keep the air pressure up ’cause I didn’t have a top-up valve installed. And the water was a lot colder than the air! As such, you can see some wrinkles when I move forward in the raft. Obviously, if one makes an even longer tandem, which is easy to do with the parallel…[Read more]

  • Profile picture of Bruce

    Bruce replied to the topic Hot air gun full report in the forum DIY Packrafts 8 years, 5 months ago

    Lyn,
    Thank you for a fantastic report and illustrations for using the inexpensive hot air gun. I greatly appreciate the 1600W is better than 1000W discussion. I tried my Milwaukee heat gun and while I can say it works, there is very little control. No temperature control at all other than distance to the work surface and speed of transit. Plus it…[Read more]

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