DIY Packraft

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    • Roll-Top Drybag Kit
    • TIZIP Zipper Installation
    • Attachment Points & Tie-Downs
    • Top-Up Valve Installation
    • Thigh Straps Installation
    • Back Band Assembly & Installation
    • Boston Valve Installation
    • Inflation Bag Kit Assembly Instructions
    • Packraft Fishing Rod Holder
    • Find & Repair Leaks
    • Spray Skirt Assembly
    • Spray Deck Assembly
    • Heat Sealing Iron Modifications
    • Pack, Carry, and Store a Packraft
    • Instructions – V3 Kits
    • Instructions – V2 Kits
      • Overview
      • Step 0.5 – Practice Heat Sealing
      • Step 1: Joining Tube Pieces to Floor
      • Step 2: Joining Tube Pieces Together
      • Step 3: Join Completed Tubes to Floor
      • Step 4: Double-Layer Floor or Joint Reinforcement
      • Step 5: Installing a Boston Valve
      • Step 6: Center Seams (last step!)
      • Making an Inflatable Floor
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    • 2025
      • Tariffs on DIY Packrafts?
      • New Spray Deck Option
      • Removable Spray Deck
      • Iron Modifications
      • Off-Grid Heat Sealing Irons
    • 2024
      • Postal Strike Ended (updated)
      • Postal Strike – Good News
      • FedEx & Purolator Shipping Available
      • How to Buy a Gift Card
      • Fabric For Sale
      • Back Band Assembly Instructions
      • Backband Attach Point How-To
      • Slotted Attachment Point Video
      • Price Reductions!
      • Thigh Straps Available Now
      • Inflation Bag or Electric Pump?
      • Opie’s 2-Person Packraft Build Report
      • New Inflation Bag Assembly Instructions
      • New Heat Sealing Iron
      • Zach Schiada’s Telkwa Build Report
      • Video: The Fabrics
      • The first orange DIY Packraft
      • Inflation Bag Boston Valve Adapter
    • 2023
      • $200 DIY Packraft Coupon at Charity Auction
      • Beautiful New Packraft Fabric Colors
      • Replacement Spray Deck Stiffener
      • New Heat Sealing Video
      • Packrafting Safety
      • New Type of Airtight Zipper
      • Drybag Kits Now Available
      • Heat Sealing Forms For Sale
      • Bikerafting Gear & Tips
      • Customer Tips & Build Reports
      • New Payment Methods
      • Save $20 on a Skeena Kit
      • New Year, New Packraft Models?
    • 2022
      • All Kits are In Stock
      • Fabric Update (Dec. 13)
      • Hurry! $200 DIY Packraft Coupon Charity Auction
      • Ultralight Packraft Kits In Stock
      • An Online Packrafting Course
      • First Fabric Shipment Arrived!
      • Fabric Status Update
      • Packraft Trip Video
      • Pre-Orders Available
      • Packraft Kit Pre-Orders?
    • 2021
      • Only a Few Kits Left
      • State of Emergency – Possible Shipping Delay
      • $200 DIY Packraft Coupon Charity Auction
      • Customer Build Report
      • Current Order Processing Times (updated)
      • How to Modify Your Order
      • Packraft Kit Availability Update
      • Online Packrafting Clinic
    • 2020
      • My Month-Long Packrafting Trip
      • Get Email Updates
      • I’m Back/Fabric Delay
      • Now Closed Until September
      • Today: Last Day to Shop ’til September
      • July 9: Last Call for Kits
      • Packraft Camping Video
      • DIY Packraft Closed for ~August
      • Video: How to Roll, Carry, and Store a Packraft
      • Packrafting Paddles & PFDs
      • Pandemic Update/FAQ
      • Bulk Fabric Sales Suspended
      • Notice: Colored Seats
      • Postal Service Suspended to 60 Countries
      • Coronavirus & DIY Packraft
      • New Packraft Floor Fabric
      • Ken’s DIY Packraft Fleet & Telkwa Build Report
    • 2019
      • How to Choose a Packraft (not just DIY)
      • $200 Coupon in Online Charity Auction
      • Backcountry Meal Planning
      • Spray Deck & Spray Skirt
      • A DIY Packraft Logo?
      • Book Review: Packrafting, by Molly Absolon
      • Book Review: A Long Trek Home
      • Convert a Kayak Paddle to a Packraft Paddle & Trekking Pole
      • The Perfect Ultralight Packrafting Water Shoe
      • Packraft Weight Capacity
      • First Look: Skeena
      • Website Redesign in Progress
      • New Video: Iron Temperature & Timing
      • Iron Modification Video
      • Success! New packrafts tested.
      • Surprise: Another New DIY Packraft Model
      • The Silicone Roller: my new favorite tool
      • Packraft Fishing Rod Holder
      • More 2-Person DIY Packraft Pictures
      • First Look: Updated 2-Person DIY Packraft
      • Ken’s DIY Packraft Build Report
      • The Online Review Economy
    • 2018
      • New Ultralight DIY Packraft – First Look
      • Two new fabrics in the shop
      • 14 Day Alaska Group Trip
      • Travel Notice: August 10-24
      • Tim’s Pontoon Kayak, Version 2
      • Tie-Down Video Posted
      • Convertible Spray Deck
      • Packrafting Events, 2018
      • Privacy
      • Camouflage Fabric in Stock
      • Website Speed Maintenance
      • Book Review: The Wilderness Paddler’s Handbook
      • Inflation Bag Video
      • New Seat Construction Video
      • FAQ Reorganized, New Content
      • Zippers & Green Fabric Back In Stock
      • Backordered Products Resupply Timing Estimates
      • New V3 Assembly Video (password protected)
      • Heat Sealable Boston Valves in Stock
      • Backordered Products Resupply Timing Estimates
      • Iron Modifications (more Forum gold)
      • Whitewater Fittings, a Packraft “Trailer,” and More
      • Back from Vacation
    • 2017
      • New Paddling Video
      • The DIY Packraft Kit Tester program
      • Holiday Notice
      • A Few New Videos
      • Another Improved Tie-Down
      • Bruce’s Voyageur 2-Person DIY Packraft – First Float!
      • Overseas? Save money by using a “freight forwarder”
      • V3 Kits Now Shipping!
      • How Fast is a Packraft?
      • V3 DIY Packrafts will start shipping early October
      • Lightweight Fishing Float Tube
      • More photos of the new V3 DIY Packraft
      • Paddling the V3 DIY Packraft
      • First Pictures of the new V3 DIY Packraft
      • Inflation bag kit instructions posted
      • New DIY Packraft Design Available Soon (and a small rant)
      • Inflation Bag Now Available as a Kit
      • New Seat Kit Instructions Posted
      • Review: Model Airplane Heat Sealing Irons
      • Quick review: New 40D Ripstop Fabric
      • Two New Fabrics Added to Shop
      • Fabric is Here! Actually and in Reality!
      • Fabric Shipment Update
      • Good News/Bad News
      • A Few Photos
      • 10% off Coupon Code for Group Orders
      • Another Fabric Shipment Update
      • New Shipping Options, Free Shipping Code
      • Now Using “Stripe” and Supporting Multiple Currencies in the Shop
      • Forum Spam – Private Messaging Disabled
      • Another *%#@ Fabric Delay!
      • Airtight zippers are back in stock
      • Time-Lapse Video of DIY Packraft Construction
      • Alternative lightweight inflation valves
      • Fabric Shipment Update 4
      • Fabric Shipment Update 3
      • Spray Deck Plans (V2)
      • New Fabric Update 2
      • Update: New Fabric
      • DIY 5-Piece Carbon Paddle
      • Inflatable Floor Guidelines
      • Improved Top-Up Valves in Stock
      • Tim’s Pontoon Boat
      • A few Multi-Color Kits Left (until resupply)
      • Field Repair Tape added to Shop
      • New Spray Deck (Pictures!)
      • Crowd Sourcing Green
      • Aquaseal and Seam Grip added to Shop
      • New Option: Self-Bailing and/or Inflatable Floor
      • Video – Finding & Fixing Leaks
      • Photos – Vancouver Island Paddling
      • TIZIP Airtight Zippers now in Stock
      • Video – Tomi testing his new DIY Packraft
    • 2016
      • Airtight zipper installation instructions posted
      • New Forum Added to Site!
      • Kit Instructions Finished!
      • New How-To Video
      • Second Instruction Video for Kits
      • Review: $25 Heat-Sealing Iron
      • Making Tie-Downs: Instructions Posted
      • Airtight Zippers Pre-Order Sale!
      • “Whitewater” Packrafting – Just for Fun
      • First Instruction Video for Kits
      • Colour Choosing
      • Video Showing How Plans & Kits Work
      • Fabric Comparison Video
      • New Plans Shipping Now
      • Update on Fabric, Kits, New Valves
      • Punctures, Leaks, & Repairs
      • Fabrics Coming to the Shop (Updated August 23)
      • Google Translate & a DIY carbon fiber paddle
      • Follow DIY Packraft on Instagram
      • Alpine Paddling
      • Inflation Bag
      • DIY Heat Sealing Iron
      • The DIY Packraft World Map
      • New Seat Design
      • New Facebook Page
      • Yellow Packraft Finished!
      • New Larger Packraft Plans!
      • Buoyant and Stable!
      • New How-To Video Posted: Joining Curved Seams
      • New How-To Video: Joining Side Pieces
      • Lake Paddling & 2-Person Test Video
      • New Video Up – Tracing and Cutting Your Fabric
      • Plans Available Now
      • DIY Packraft intro Video
      • 813 grams (1.79 pounds)!
      • DIY Packraft Pictures and Details
      • Plans Available Soon
      • Update
    • 2015
      • Coming in 2016!
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maximumplaid

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@maximumplaid

Active 8 years, 3 months ago
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  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 6 years, 10 months ago

    Excellent!

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Tips & Tricks in the forum DIY Packrafts 6 years, 11 months ago

    This is an excellent tip! I had just assumed it would be too difficult to turn the tubes inside out so I didn’t even try it. I’ll give it a go on my next build though!

    Thanks

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 6 years, 11 months ago

    In this case I would heat seal them in place as best as possible and add Aquaseal where necessary, and then reinforce the joint with an additional strip of fabric heat sealed on the outside of tube-floor joint.

  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 6 years, 11 months ago

    Tim from http://www.cubenmaker.com recently sent me these pictures of his newest creation, which is version two of his lightweight pontoon katayak! The text below is Tim’s, with only minor editing on my part. Click to […]

    • Profile picture of Tim Evans
      Tim Evans replied 4 years ago

      Sorry for the late response, but I just saw your comment today, April 21, 2021. My catyaks are not suitable for more than one person and not very practical as a yacht tender since the assembly time is too long and the dimensions to wide for most boat decks.

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic 23 day rafting trip in Siberia – Need some help! in the forum DIY Packrafts 6 years, 11 months ago

    Hi Jordan,

    That sounds like an epic adventure, and that’s the type of trip packrafts are made for! I’d use single-person packrafts with airtight zippers for internal storage… However, I strongly urge you to gain lots of moving-water experience and take a swift-water rescue course before venturing out on a remote, multi-day river trip. There’s…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Advice for fixing mistake? in the forum DIY Packrafts 6 years, 11 months ago

    In this case, I think I would heat seal them in place as best as possible and add Aquaseal where necessary, and then reinforce the joint with an additional strip of fabric heat sealed on the outside of the packraft (overlapping the joint between the tube and the floor). I’d add the reinforcing strip after the seam strips were in place joining the…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 6 years, 11 months ago

    Here’s a video showing how I make tie-downs for the outside of the packraft. Written instructions with downloadable patterns are posted here.

    The video shows how I attach them to an existing packraft – if […]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic "Voyageur" extra huge. in the forum DIY Packrafts 6 years, 12 months ago

    Haha – sounds like fun!

    Thanks for the tip about the 3M 5200 – I picked some up and I’m testing it now. I couldn’t find the quick-cure version locally, so it’ll be a few days before I can really pull on it. It seems like it might be a good product for coating the inside of the seams during construction to prevent those annoying pinhole leaks that…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic DIY Packraft Photos in the forum DIY Packrafts 6 years, 12 months ago

    Looks great, Steven!

    I have so many half-finished projects, I know what that’s like, so good for you for plugging away at it and getting it done. Thanks for posting!

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic DIY Packraft Photos in the forum DIY Packrafts 7 years ago

    Cool! Thanks for posting!

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic "Voyageur" extra huge. in the forum DIY Packrafts 7 years ago

    Awesome! How was it paddling with the three of you?

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Please tell me this is fixable! in the forum DIY Packrafts 7 years ago

    No worries 🙂

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Please tell me this is fixable! in the forum DIY Packrafts 7 years ago

    Hi Alex – don’t panic! This is fixable.

    It doesn’t look too far off and I think you’ll be alright. If worse comes to worst, send me an email through the Contact page and I’ll give you my phone number so I can help you out. I’m off to dinner now, but briefly, here’s what I propose:

    Position 4R so it lines up with the floor slit and 5R, and trim…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic "Voyageur" extra huge. in the forum DIY Packrafts 7 years ago

    Beautiful shot with the glacier in the background!

  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 7 years ago

    Adam DiPietro documented the build of this beautiful red and black V3 DIY Packraft, and he sent his pictures and comments to share with everyone! I’ve posted the full report here. Thanks, Adam!

    • Profile picture of Derek
      Derek replied 7 years ago

      Hahaha, you built one! Nice, Adam. I figured you might.

    • Profile picture of Derek
      Derek replied 7 years ago

      Matt,
      A few more friends from Juneau will be ordering from you soon. I’m going to order another kit, too. Juneau folks are excited.

      • Profile picture of Matt (Admin)
        Matt (Admin) replied 7 years ago

        Fantastic! Thanks for getting the word out, Derek!

  • Profile picture of Matt (Admin)

    Matt (Admin) wrote a new post 7 years ago

    Check out this stowable spray deck that Dom Adcock added to his V3 DIY Packraft! I’ve posted more detailed pictures of the construction process on a dedicated page here. (Photos by Dom, used with permission.) […]

    • Profile picture of Kwok Wah Lai
      Kwok Wah Lai replied 7 years ago

      Wow, this is a kind of professional evolved from the evolution of DiY packraft… oh man another really Great DiYed Raft here ! 💪🏾💪🏾💪🏾💪🏾💪🏾

    • Profile picture of Kwok Wah Lai
      Kwok Wah Lai replied 7 years ago

      Wow, this is a kind of professional evolved from the evolution of DiY packraft… oh man another really Great DiYed Raft here ! 💪🏾💪🏾💪🏾💪🏾💪🏾

    • Profile picture of mad dom
      mad dom replied 7 years ago

      Just YKK water resistant zips. The sort you’d find on a good waterproof jacket. I purchased from a good outdoor fabric & fittings supplier in the UK. I bought 3 metres and 3 zippers, then cut to size. I stiched over the end at front under small fixed deck but you need to attach small metal staples at the other end near the seat(when the deck is closed) because just melting the ends is not enought. Otherwise you are likely to make the same mistake as me and pull the zip right off!! I manage to get it back on…

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 7 years ago

    Sounds good. I think you’ll find that a properly welded seam is stronger than the fabric panels, so sewing the seams would be redundant. You can see this demonstrated in my original fabric comparison video, where I show how the fabric tears before the welds give out. Cheers

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Help & Questions re: DIY Packraft Construction in the forum DIY Packrafts 7 years ago

    Hi Conrad, unfortunately there’s no simple way for me to add an allowance to the pieces, but if you want I could make a kit with the lines drawn in pen instead of cutting them out, and then you could add an allowance yourself. It might be time-consuming for you though.

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Ultrasonic vs Hot Iron Sealing vs Hot Air Sealing vs RF/HF Sealing in the forum DIY Packrafts 7 years ago

    Hi Pham,

    I’ve looked into various welding techniques a bit, but not really in regards to strength of bond. Heat sealing creates a bond of more than adequate strength for the way I design things – when reinforced properly, the fabrics fail before the heat welds do – so I haven’t needed to explore other options.

    For the typical DIYer,…[Read more]

  • Profile picture of Matt (Admin)

    Matt (Admin) replied to the topic Tips & Tricks in the forum DIY Packrafts 7 years ago

    I’m sticking this topic to the front page because it got buried – please post tips here instead of starting a new topic.

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